Prognostics and Health Management (PHM) is an emerging engineering discipline which is concerned with the analysis and prediction of equipment health and performance. One of the key challenges in PHM is to accurately predict impending failures in the equipment. In recent years, solutions for failure prediction have evolved from building complex physical models to the use of machine learning algorithms that leverage the data generated by the equipment. However, failure prediction problems pose a set of unique challenges that make direct application of traditional classification and prediction algorithms impractical. These challenges include the highly imbalanced training data, the extremely high cost of collecting more failure samples, and the complexity of the failure patterns. Traditional oversampling techniques will not be able to capture such complexity and accordingly result in overfitting the training data. This paper addresses these challenges by proposing a novel algorithm for failure prediction using Generative Adversarial Networks (GAN-FP). GAN-FP first utilizes two GAN networks to simultaneously generate training samples and build an inference network that can be used to predict failures for new samples. GAN-FP first adopts an infoGAN to generate realistic failure and non-failure samples, and initialize the weights of the first few layers of the inference network. The inference network is then tuned by optimizing a weighted loss objective using only real failure and non-failure samples. The inference network is further tuned using a second GAN whose purpose is to guarantee the consistency between the generated samples and corresponding labels. GAN-FP can be used for other imbalanced classification problems as well.

Remaining Useful Life (RUL) of an equipment or one of its components is defined as the time left until the equipment or component reaches its end of useful life. Accurate RUL estimation is exceptionally beneficial to Predictive Maintenance, and Prognostics and Health Management (PHM). Data driven approaches which leverage the power of algorithms for RUL estimation using sensor and operational time series data are gaining popularity. Existing algorithms, such as linear regression, Convolutional Neural Network (CNN), Hidden Markov Models (HMMs), and Long Short-Term Memory (LSTM), have their own limitations for the RUL estimation task. In this work, we propose a novel Functional Data Analysis (FDA) method called functional Multilayer Perceptron (functional MLP) for RUL estimation. Functional MLP treats time series data from multiple equipment as a sample of random continuous processes over time. FDA explicitly incorporates both the correlations within the same equipment and the random variations across different equipment's sensor time series into the model. FDA also has the benefit of allowing the relationship between RUL and sensor variables to vary over time. We implement functional MLP on the benchmark NASA C-MAPSS data and evaluate the performance using two popularly-used metrics. Results show the superiority of our algorithm over all the other state-of-the-art methods.