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Brain-Inspired Spiking Neural Networks for Industrial Fault Diagnosis: A Survey, Challenges, and Opportunities

arXiv.org Artificial Intelligence

In recent decades, Industrial Fault Diagnosis (IFD) has emerged as a crucial discipline concerned with detecting and gathering vital information about industrial equipment's health condition, thereby facilitating the identification of failure types and severities. The pursuit of precise and effective fault recognition has garnered substantial attention, culminating in a focus on automating equipment monitoring to preclude safety accidents and reduce reliance on human labor. The advent of artificial neural networks (ANNs) has been instrumental in augmenting intelligent IFD algorithms, particularly in the context of big data. Despite these advancements, ANNs, being a simplified biomimetic neural network model, exhibit inherent limitations such as resource and data dependencies and restricted cognitive capabilities. To address these limitations, the third-generation Spiking Neural Network (SNN), founded on principles of Brain-inspired computing, has surfaced as a promising alternative. The SNN, characterized by its biological neuron dynamics and spiking information encoding, demonstrates exceptional potential in representing spatiotemporal features. Consequently, developing SNN-based IFD models has gained momentum, displaying encouraging performance. Nevertheless, this field lacks systematic surveys to illustrate the current situation, challenges, and future directions. Therefore, this paper systematically reviews the theoretical progress of SNN-based models to answer the question of what SNN is. Subsequently, it reviews and analyzes existing SNN-based IFD models to explain why SNN needs to be used and how to use it. More importantly, this paper systematically answers the challenges, solutions, and opportunities of SNN in IFD.


State-of-the-Art Review and Synthesis: A Requirement-based Roadmap for Standardized Predictive Maintenance Automation Using Digital Twin Technologies

arXiv.org Artificial Intelligence

Recent digital advances have popularized predictive maintenance (PMx), offering enhanced efficiency, automation, accuracy, cost savings, and independence in maintenance. Yet, it continues to face numerous limitations such as poor explainability, sample inefficiency of data-driven methods, complexity of physics-based methods, and limited generalizability and scalability of knowledge-based methods. This paper proposes leveraging Digital Twins (DTs) to address these challenges and enable automated PMx adoption at larger scales. While we argue that DTs have this transformative potential, they have not yet reached the level of maturity needed to bridge these gaps in a standardized way. Without a standard definition for such evolution, this transformation lacks a solid foundation upon which to base its development. This paper provides a requirement-based roadmap supporting standardized PMx automation using DT technologies. A systematic approach comprising two primary stages is presented. First, we methodically identify the Informational Requirements (IRs) and Functional Requirements (FRs) for PMx, which serve as a foundation from which any unified framework must emerge. Our approach to defining and using IRs and FRs to form the backbone of any PMx DT is supported by the track record of IRs and FRs being successfully used as blueprints in other areas, such as for product development within the software industry. Second, we conduct a thorough literature review spanning fields to determine the ways in which these IRs and FRs are currently being used within DTs, enabling us to point to the specific areas where further research is warranted to support the progress and maturation of requirement-based PMx DTs.


ODTlearn: A Package for Learning Optimal Decision Trees for Prediction and Prescription

arXiv.org Machine Learning

ODTLearn is an open-source Python package that provides methods for learning optimal decision trees for high-stakes predictive and prescriptive tasks based on the mixed-integer optimization (MIO) framework proposed in (Aghaei et al., 2019) and several of its extensions. The current version of the package provides implementations for learning optimal classification trees, optimal fair classification trees, optimal classification trees robust to distribution shifts, and optimal prescriptive trees from observational data. We have designed the package to be easy to maintain and extend as new optimal decision tree problem classes, reformulation strategies, and solution algorithms are introduced. To this end, the package follows object-oriented design principles and supports both commercial (Gurobi) and open source (COIN-OR branch and cut) solvers.


Ball Mill Fault Prediction Based on Deep Convolutional Auto-Encoding Network

arXiv.org Artificial Intelligence

Ball mills play a critical role in modern mining operations, making their bearing failures a significant concern due to the potential loss of production efficiency and economic consequences. This paper presents an anomaly detection method based on Deep Convolutional Auto-encoding Neural Networks (DCAN) for addressing the issue of ball mill bearing fault detection. The proposed approach leverages vibration data collected during normal operation for training, overcoming challenges such as labeling issues and data imbalance often encountered in supervised learning methods. DCAN includes the modules of convolutional feature extraction and transposed convolutional feature reconstruction, demonstrating exceptional capabilities in signal processing and feature extraction. Additionally, the paper describes the practical deployment of the DCAN-based anomaly detection model for bearing fault detection, utilizing data from the ball mill bearings of Wuhan Iron & Steel Resources Group and fault data from NASA's bearing vibration dataset. Experimental results validate the DCAN model's reliability in recognizing fault vibration patterns. This method holds promise for enhancing bearing fault detection efficiency, reducing production interruptions, and lowering maintenance costs.


ABIGX: A Unified Framework for eXplainable Fault Detection and Classification

arXiv.org Artificial Intelligence

For explainable fault detection and classification (FDC), this paper proposes a unified framework, ABIGX (Adversarial fault reconstruction-Based Integrated Gradient eXplanation). ABIGX is derived from the essentials of previous successful fault diagnosis methods, contribution plots (CP) and reconstruction-based contribution (RBC). It is the first explanation framework that provides variable contributions for the general FDC models. The core part of ABIGX is the adversarial fault reconstruction (AFR) method, which rethinks the FR from the perspective of adversarial attack and generalizes to fault classification models with a new fault index. For fault classification, we put forward a new problem of fault class smearing, which intrinsically hinders the correct explanation. We prove that ABIGX effectively mitigates this problem and outperforms the existing gradient-based explanation methods. For fault detection, we theoretically bridge ABIGX with conventional fault diagnosis methods by proving that CP and RBC are the linear specifications of ABIGX. The experiments evaluate the explanations of FDC by quantitative metrics and intuitive illustrations, the results of which show the general superiority of ABIGX to other advanced explanation methods.


Inferring physical laws by artificial intelligence based causal models

arXiv.org Artificial Intelligence

The advances in Artificial Intelligence (AI) and Machine Learning (ML) have opened up many avenues for scientific research, and are adding new dimensions to the process of knowledge creation. However, even the most powerful and versatile of ML applications till date are primarily in the domain of analysis of associations and boil down to complex data fitting. Judea Pearl has pointed out that Artificial General Intelligence must involve interventions involving the acts of doing and imagining. Any machine assisted scientific discovery thus must include casual analysis and interventions. In this context, we propose a causal learning model of physical principles, which not only recognizes correlations but also brings out casual relationships. We use the principles of causal inference and interventions to study the cause-and-effect relationships in the context of some well-known physical phenomena. We show that this technique can not only figure out associations among data, but is also able to correctly ascertain the cause-and-effect relations amongst the variables, thereby strengthening (or weakening) our confidence in the proposed model of the underlying physical process.


AI-based Self-healing Solutions Applied to Cellular Networks: An Overview

arXiv.org Artificial Intelligence

In this article, we provide an overview of machine learning (ML) methods, both classical and deep variants, that are used to implement self-healing for cell outages in cellular networks. Self-healing is a promising approach to network management, which aims to detect and compensate for cell outages in an autonomous way. This technology aims to decrease the expenses associated with the installation and maintenance of existing 4G and 5G, i.e. emerging 6G networks by simplifying operational tasks through its ability to heal itself. We provide an overview of the basic concepts and taxonomy for SON, self-healing, and ML techniques, in network management. Moreover, we review the state-of-the-art in literature for cell outages, with a particular emphasis on ML-based approaches.


Contrastive Multi-Modal Representation Learning for Spark Plug Fault Diagnosis

arXiv.org Artificial Intelligence

Due to the incapability of one sensory measurement to provide enough information for condition monitoring of some complex engineered industrial mechanisms and also for overcoming the misleading noise of a single sensor, multiple sensors are installed to improve the condition monitoring of some industrial equipment. Therefore, an efficient data fusion strategy is demanded. In this research, we presented a Denoising Multi-Modal Autoencoder with a unique training strategy based on contrastive learning paradigm, both being utilized for the first time in the machine health monitoring realm. The presented approach, which leverages the merits of both supervised and unsupervised learning, not only achieves excellent performance in fusing multiple modalities (or views) of data into an enriched common representation but also takes data fusion to the next level wherein one of the views can be omitted during inference time with very slight performance reduction, or even without any reduction at all. The presented methodology enables multi-modal fault diagnosis systems to perform more robustly in case of sensor failure occurrence, and one can also intentionally omit one of the sensors (the more expensive one) in order to build a more cost-effective condition monitoring system without sacrificing performance for practical purposes. The effectiveness of the presented methodology is examined on a real-world private multi-modal dataset gathered under non-laboratory conditions from a complex engineered mechanism, an inline four-stroke spark-ignition engine, aiming for spark plug fault diagnosis. This dataset, which contains the accelerometer and acoustic signals as two modalities, has a very slight amount of fault, and achieving good performance on such a dataset promises that the presented method can perform well on other equipment as well.


High Precision Causal Model Evaluation with Conditional Randomization

arXiv.org Artificial Intelligence

The gold standard for causal model evaluation involves comparing model predictions with true effects estimated from randomized controlled trials (RCT). However, RCTs are not always feasible or ethical to perform. In contrast, conditionally randomized experiments based on inverse probability weighting (IPW) offer a more realistic approach but may suffer from high estimation variance. To tackle this challenge and enhance causal model evaluation in real-world conditional randomization settings, we introduce a novel low-variance estimator for causal error, dubbed as the pairs estimator. By applying the same IPW estimator to both the model and true experimental effects, our estimator effectively cancels out the variance due to IPW and achieves a smaller asymptotic variance. Empirical studies demonstrate the improved of our estimator, highlighting its potential on achieving near-RCT performance. Our method offers a simple yet powerful solution to evaluate causal inference models in conditional randomization settings without complicated modification of the IPW estimator itself, paving the way for more robust and reliable model assessments.


SensorSCAN: Self-Supervised Learning and Deep Clustering for Fault Diagnosis in Chemical Processes

arXiv.org Artificial Intelligence

Modern industrial facilities generate large volumes of raw sensor data during the production process. This data is used to monitor and control the processes and can be analyzed to detect and predict process abnormalities. Typically, the data has to be annotated by experts in order to be used in predictive modeling. However, manual annotation of large amounts of data can be difficult in industrial settings. In this paper, we propose SensorSCAN, a novel method for unsupervised fault detection and diagnosis, designed for industrial chemical process monitoring. We demonstrate our model's performance on two publicly available datasets of the Tennessee Eastman Process with various faults. The results show that our method significantly outperforms existing approaches (+0.2-0.3 TPR for a fixed FPR) and effectively detects most of the process faults without expert annotation. Moreover, we show that the model fine-tuned on a small fraction of labeled data nearly reaches the performance of a SOTA model trained on the full dataset. We also demonstrate that our method is suitable for real-world applications where the number of faults is not known in advance. The code is available at https://github.com/AIRI-Institute/sensorscan.