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Towards transparent and data-driven fault detection in manufacturing: A case study on univariate, discrete time series

arXiv.org Artificial Intelligence

Ensuring consistent product quality in modern manufacturing is crucial, particularly in safety-critical applications. Conventional quality control approaches, reliant on manually defined thresholds and features, lack adaptability to the complexity and variability inherent in production data and necessitate extensive domain expertise. Conversely, data-driven methods, such as machine learning, demonstrate high detection performance but typically function as black-box models, thereby limiting their acceptance in industrial environments where interpretability is paramount. This paper introduces a methodology for industrial fault detection, which is both data-driven and transparent. The approach integrates a supervised machine learning model for multi-class fault classification, Shapley Additive Explanations for post-hoc interpretability, and a do-main-specific visualisation technique that maps model explanations to operator-interpretable features. Furthermore, the study proposes an evaluation methodology that assesses model explanations through quantitative perturbation analysis and evaluates visualisations by qualitative expert assessment. The approach was applied to the crimping process, a safety-critical joining technique, using a dataset of univariate, discrete time series. The system achieves a fault detection accuracy of 95.9 %, and both quantitative selectivity analysis and qualitative expert evaluations confirmed the relevance and inter-pretability of the generated explanations. This human-centric approach is designed to enhance trust and interpretability in data-driven fault detection, thereby contributing to applied system design in industrial quality control.


Evaluating Rare Disease Diagnostic Performance in Symptom Checkers: A Synthetic Vignette Simulation Approach

arXiv.org Artificial Intelligence

Symptom Checkers (SCs) provide medical information tailored to user symptoms. A critical challenge in SC development is preventing unexpected performance degradation for individual diseases, especially rare diseases, when updating algorithms. This risk stems from the lack of practical pre-deployment evaluation methods. For rare diseases, obtaining sufficient evaluation data from user feedback is difficult. To evaluate the impact of algorithm updates on the diagnostic performance for individual rare diseases before deployment, this study proposes and validates a novel Synthetic Vignette Simulation Approach. This approach aims to enable this essential evaluation efficiently and at a low cost. To estimate the impact of algorithm updates, we generated synthetic vignettes from disease-phenotype annotations in the Human Phenotype Ontology (HPO), a publicly available knowledge base for rare diseases curated by experts. Using these vignettes, we simulated SC interviews to predict changes in diagnostic performance. The effectiveness of this approach was validated retrospectively by comparing the predicted changes with actual performance metrics using the R-squared ($R^2$) coefficient. Our experiment, covering eight past algorithm updates for rare diseases, showed that the proposed method accurately predicted performance changes for diseases with phenotype frequency information in HPO (n=5). For these updates, we found a strong correlation for both Recall@8 change ($R^2$ = 0.83,$p$ = 0.031) and Precision@8 change ($R^2$ = 0.78,$p$ = 0.047). Our proposed method enables the pre-deployment evaluation of SC algorithm changes for individual rare diseases. This evaluation is based on a publicly available medical knowledge database created by experts, ensuring transparency and explainability for stakeholders. Additionally, SC developers can efficiently improve diagnostic performance at a low cost.


Fault-Tolerant Spacecraft Attitude Determination using State Estimation Techniques

arXiv.org Artificial Intelligence

--The extended and unscented Kalman filter, and the particle filter provide a robust framework for fault-tolerant attitude estimation on spacecraft. This paper explores how each filter performs for a large satellite in a low earth orbit. Additionally, various techniques, built on these filters, for fault detection, isolation and recovery from erroneous sensor measurements, are analyzed. Key results from this analysis include filter performance for various fault modes. Communication satellites, satellites conducting scientific research, and reentry vehicles are all examples of spacecraft that need to predict and control their attitude.


Evidence-based diagnostic reasoning with multi-agent copilot for human pathology

arXiv.org Artificial Intelligence

Pathology is experiencing rapid digital transformation driven by whole-slide imaging and artificial intelligence (AI). While deep learning-based computational pathology has achieved notable success, traditional models primarily focus on image analysis without integrating natural language instruction or rich, text-based context. Current multimodal large language models (MLLMs) in computational pathology face limitations, including insufficient training data, inadequate support and evaluation for multi-image understanding, and a lack of autonomous, diagnostic reasoning capabilities. To address these limitations, we introduce PathChat+, a new MLLM specifically designed for human pathology, trained on over 1 million diverse, pathology-specific instruction samples and nearly 5.5 million question answer turns. Extensive evaluations across diverse pathology benchmarks demonstrated that PathChat+ substantially outperforms the prior PathChat copilot, as well as both state-of-the-art (SOTA) general-purpose and other pathology-specific models. Furthermore, we present SlideSeek, a reasoning-enabled multi-agent AI system leveraging PathChat+ to autonomously evaluate gigapixel whole-slide images (WSIs) through iterative, hierarchical diagnostic reasoning, reaching high accuracy on DDxBench, a challenging open-ended differential diagnosis benchmark, while also capable of generating visually grounded, humanly-interpretable summary reports.


LLM-Driven Medical Document Analysis: Enhancing Trustworthy Pathology and Differential Diagnosis

arXiv.org Artificial Intelligence

Medical document analysis plays a crucial role in extracting essential clinical insights from unstructured healthcare records, supporting critical tasks such as differential diagnosis. Determining the most probable condition among overlapping symptoms requires precise evaluation and deep medical expertise. While recent advancements in large language models (LLMs) have significantly enhanced performance in medical document analysis, privacy concerns related to sensitive patient data limit the use of online LLMs services in clinical settings. To address these challenges, we propose a trustworthy medical document analysis platform that fine-tunes a LLaMA-v3 using low-rank adaptation, specifically optimized for differential diagnosis tasks. Our approach utilizes DDXPlus, the largest benchmark dataset for differential diagnosis, and demonstrates superior performance in pathology prediction and variable-length differential diagnosis compared to existing methods. The developed web-based platform allows users to submit their own unstructured medical documents and receive accurate, explainable diagnostic results. By incorporating advanced explainability techniques, the system ensures transparent and reliable predictions, fostering user trust and confidence. Extensive evaluations confirm that the proposed method surpasses current state-of-the-art models in predictive accuracy while offering practical utility in clinical settings. This work addresses the urgent need for reliable, explainable, and privacy-preserving artificial intelligence solutions, representing a significant advancement in intelligent medical document analysis for real-world healthcare applications.


Cross-Architecture Knowledge Distillation (KD) for Retinal Fundus Image Anomaly Detection on NVIDIA Jetson Nano

arXiv.org Artificial Intelligence

Early and accurate identification of retinal ailments is crucial for averting ocular decline; however, access to dependable diagnostic devices is not often available in low-resourced settings. This project proposes to solve that by developing a lightweight, edge-device deployable disease classifier using cross-architecture knowledge distilling. We first train a high-capacity vision transformer (ViT) teacher model, pre-trained using I-JEPA self-supervised learning, to classify fundus images into four classes: Normal, Diabetic Retinopathy, Glaucoma, and Cataract. We kept an Internet of Things (IoT) focus when compressing to a CNN-based student model for deployment in resource-limited conditions, such as the NVIDIA Jetson Nano. This was accomplished using a novel framework which included a Partitioned Cross-Attention (PCA) projector, a Group-Wise Linear (GL) projector, and a multi-view robust training method. The teacher model has 97.4 percent more parameters than the student model, with it achieving 89 percent classification with a roughly 93 percent retention of the teacher model's diagnostic performance. The retention of clinical classification behavior supports our method's initial aim: compression of the ViT while retaining accuracy. Our work serves as an example of a scalable, AI-driven triage solution for retinal disorders in under-resourced areas.


Rethinking the Role of Operating Conditions for Learning-based Multi-condition Fault Diagnosis

arXiv.org Artificial Intelligence

Multi-condition fault diagnosis is prevalent in industrial systems and presents substantial challenges for conventional diagnostic approaches. The discrepancy in data distributions across different operating conditions degrades model performance when a model trained under one condition is applied to others. With the recent advancements in deep learning, transfer learning has been introduced to the fault diagnosis field as a paradigm for addressing multi-condition fault diagnosis. Among these methods, domain generalization approaches can handle complex scenarios by extracting condition-invariant fault features. Although many studies have considered fault diagnosis in specific multi-condition scenarios, the extent to which operating conditions affect fault information has been scarcely studied, which is crucial. However, the extent to which operating conditions affect fault information has been scarcely studied, which is crucial. When operating conditions have a significant impact on fault features, directly applying domain generalization methods may lead the model to learn condition-specific information, thereby reducing its overall generalization ability. This paper investigates the performance of existing end-to-end domain generalization methods under varying conditions, specifically in variable-speed and variable-load scenarios, using multiple experiments on a real-world gearbox. Additionally, a two-stage diagnostic framework is proposed, aiming to improve fault diagnosis performance under scenarios with significant operating condition impacts. By incorporating a domain-generalized encoder with a retraining strategy, the framework is able to extract condition-invariant fault features while simultaneously alleviating potential overfitting to the source domain. Several experiments on a real-world gearbox dataset are conducted to validate the effectiveness of the proposed approach.


BatteryBERT for Realistic Battery Fault Detection Using Point-Masked Signal Modeling

arXiv.org Artificial Intelligence

Accurate fault detection in lithium-ion batteries is essential for the safe and reliable operation of electric vehicles and energy storage systems. However, existing methods often struggle to capture complex temporal dependencies and cannot fully leverage abundant unlabeled data. Although large language models (LLMs) exhibit strong representation capabilities, their architectures are not directly suited to the numerical time-series data common in industrial settings. To address these challenges, we propose a novel framework that adapts BERT-style pretraining for battery fault detection by extending the standard BERT architecture with a customized time-series-to-token representation module and a point-level Masked Signal Modeling (point-MSM) pretraining task tailored to battery applications. This approach enables self-supervised learning on sequential current, voltage, and other charge-discharge cycle data, yielding distributionally robust, context-aware temporal embeddings. We then concatenate these embeddings with battery metadata and feed them into a downstream classifier for accurate fault classification. Experimental results on a large-scale real-world dataset show that models initialized with our pretrained parameters significantly improve both representation quality and classification accuracy, achieving an AUROC of 0.945 and substantially outperforming existing approaches. These findings validate the effectiveness of BERT-style pretraining for time-series fault detection.


RadFabric: Agentic AI System with Reasoning Capability for Radiology

arXiv.org Artificial Intelligence

Chest X ray (CXR) imaging remains a critical diagnostic tool for thoracic conditions, but current automated systems face limitations in pathology coverage, diagnostic accuracy, and integration of visual and textual reasoning. To address these gaps, we propose RadFabric, a multi agent, multimodal reasoning framework that unifies visual and textual analysis for comprehensive CXR interpretation. RadFabric is built on the Model Context Protocol (MCP), enabling modularity, interoperability, and scalability for seamless integration of new diagnostic agents. The system employs specialized CXR agents for pathology detection, an Anatomical Interpretation Agent to map visual findings to precise anatomical structures, and a Reasoning Agent powered by large multimodal reasoning models to synthesize visual, anatomical, and clinical data into transparent and evidence based diagnoses. RadFabric achieves significant performance improvements, with near-perfect detection of challenging pathologies like fractures (1.000 accuracy) and superior overall diagnostic accuracy (0.799) compared to traditional systems (0.229 to 0.527). By integrating cross modal feature alignment and preference-driven reasoning, RadFabric advances AI-driven radiology toward transparent, anatomically precise, and clinically actionable CXR analysis.


Beyond the First Read: AI-Assisted Perceptual Error Detection in Chest Radiography Accounting for Interobserver Variability

arXiv.org Artificial Intelligence

Chest radiography is widely used in diagnostic imaging. However, perceptual errors -- especially overlooked but visible abnormalities -- remain common and clinically significant. Current workflows and AI systems provide limited support for detecting such errors after interpretation and often lack meaningful human--AI collaboration. We introduce RADAR (Radiologist--AI Diagnostic Assistance and Review), a post-interpretation companion system. RADAR ingests finalized radiologist annotations and CXR images, then performs regional-level analysis to detect and refer potentially missed abnormal regions. The system supports a "second-look" workflow and offers suggested regions of interest (ROIs) rather than fixed labels to accommodate inter-observer variation. We evaluated RADAR on a simulated perceptual-error dataset derived from de-identified CXR cases, using F1 score and Intersection over Union (IoU) as primary metrics. RADAR achieved a recall of 0.78, precision of 0.44, and an F1 score of 0.56 in detecting missed abnormalities in the simulated perceptual-error dataset. Although precision is moderate, this reduces over-reliance on AI by encouraging radiologist oversight in human--AI collaboration. The median IoU was 0.78, with more than 90% of referrals exceeding 0.5 IoU, indicating accurate regional localization. RADAR effectively complements radiologist judgment, providing valuable post-read support for perceptual-error detection in CXR interpretation. Its flexible ROI suggestions and non-intrusive integration position it as a promising tool in real-world radiology workflows. To facilitate reproducibility and further evaluation, we release a fully open-source web implementation alongside a simulated error dataset. All code, data, demonstration videos, and the application are publicly available at https://github.com/avutukuri01/RADAR.