Materials
Towards a Safer and Sustainable Manufacturing Process: Material classification in Laser Cutting Using Deep Learning
Salem, Mohamed Abdallah, Ashur, Hamdy Ahmed, Elshinnawy, Ahmed
Laser cutting is a widely adopted technology in material processing across various industries, but it generates a significant amount of dust, smoke, and aerosols during operation, posing a risk to both the environment and workers' health. Speckle sensing has emerged as a promising method to monitor the cutting process and identify material types in real-time. This paper proposes a material classification technique using a speckle pattern of the material's surface based on deep learning to monitor and control the laser cutting process. The proposed method involves training a convolutional neural network (CNN) on a dataset of laser speckle patterns to recognize distinct material types for safe and efficient cutting. Previous methods for material classification using speckle sensing may face issues when the color of the laser used to produce the speckle pattern is changed. Experiments conducted in this study demonstrate that the proposed method achieves high accuracy in material classification, even when the laser color is changed. The model achieved an accuracy of 98.30 % on the training set and 96.88% on the validation set. Furthermore, the model was evaluated on a set of 3000 new images for 30 different materials, achieving an F1-score of 0.9643. The proposed method provides a robust and accurate solution for material-aware laser cutting using speckle sensing.
Parameter-aware high-fidelity microstructure generation using stable diffusion
Phan, Hoang Cuong, Tran, Minh Tien, Lee, Chihun, Kim, Hoheok, Oh, Sehyeok, Kim, Dong-Kyu, Lee, Ho Won
Synthesizing realistic microstructure images conditioned on processing parameters is crucial for understanding process-structure relationships in materials design. However, this task remains challenging due to limited training micrographs and the continuous nature of processing variables. To overcome these challenges, we present a novel process-aware generative modeling approach based on Stable Diffusion 3.5 Large (SD3.5-Large), a state-of-the-art text-to-image diffusion model adapted for microstructure generation. Our method introduces numeric-aware embeddings that encode continuous variables (annealing temperature, time, and magnification) directly into the model's conditioning, enabling controlled image generation under specified process conditions and capturing process-driven microstructural variations. To address data scarcity and computational constraints, we fine-tune only a small fraction of the model's weights via DreamBooth and Low-Rank Adaptation (LoRA), efficiently transferring the pre-trained model to the materials domain. We validate realism using a semantic segmentation model based on a fine-tuned U-Net with a VGG16 encoder on 24 labeled micrographs. It achieves 97.1% accuracy and 85.7% mean IoU, outperforming previous methods. Quantitative analyses using physical descriptors and spatial statistics show strong agreement between synthetic and real microstructures. Specifically, two-point correlation and lineal-path errors remain below 2.1% and 0.6%, respectively. Our method represents the first adaptation of SD3.5-Large for process-aware microstructure generation, offering a scalable approach for data-driven materials design.
A Startup's Bid to Dim the Sun
The gloomy arguments in favor of solar geoengineering are compelling; so are the even gloomier counter-arguments. Stardust is the name of a small startup with enormous ambitions. The company, which is based in Israel and registered in Delaware, proposes to do nothing less than dim the sun. Its business plan is modelled on volcanoes. In a major eruption, millions of tons of sulfur dioxide get thrown up into the stratosphere.
The best induction cookware for 2026
This top-notch cookware will keep pumping out perfect food for years to come. We may earn revenue from the products available on this page and participate in affiliate programs. While many people use gas-powered appliances or convection cooking that heats up whatever is directly atop the burner, others pick induction cooktops --cooking surfaces with a copper coil that creates a magnetic field to heat the pan and food. However, these appliances need the proper cookware to achieve optimal results. Don't worry; we've got you covered.
Artificial intelligence approaches for energy-efficient laser cutting machines
Salem, Mohamed Abdallah, Ashour, Hamdy Ahmed, Elshenawy, Ahmed
This research addresses the significant challenges of energy consumption and environmental impact in laser cutting by proposing novel deep learning (DL) methodologies to achieve energy reduction. Recognizing the current lack of adaptive control and the open-loop nature of CO2 laser suction pumps, this study utilizes closed-loop configurations that dynamically adjust pump power based on both the material being cut and the smoke level generated. To implement this adaptive system, diverse material classification methods are introduced, including techniques leveraging lens-less speckle sensing with a customized Convolutional Neural Network (CNN) and an approach using a USB camera with transfer learning via the pre-trained VGG16 CNN model. Furthermore, a separate DL model for smoke level detection is employed to simultaneously refine the pump's power output. This integration prompts the exhaust suction pump to automatically halt during inactive times and dynamically adjust power during operation, leading to experimentally proven and remarkable energy savings, with results showing a 20% to 50% reduction in the smoke suction pump's energy consumption, thereby contributing substantially to sustainable development in the manufacturing sector.
Long Duration Inspection of GNSS-Denied Environments with a Tethered UAV-UGV Marsupial System
Martínez-Rozas, Simón, Alejo, David, Carpio, José Javier, Caballero, Fernando, Merino, Luis
Unmanned Aerial Vehicles (UAVs) have become essential tools in inspection and emergency response operations due to their high maneuverability and ability to access hard-to-reach areas. However, their limited battery life significantly restricts their use in long-duration missions. This paper presents a tethered marsupial robotic system composed of a UAV and an Unmanned Ground Vehicle (UGV), specifically designed for autonomous, long-duration inspection tasks in Global Navigation Satellite System (GNSS)-denied environments. The system extends the UAV's operational time by supplying power through a tether connected to high-capacity battery packs carried by the UGV. Our work details the hardware architecture based on off-the-shelf components to ensure replicability and describes our full-stack software framework used by the system, which is composed of open-source components and built upon the Robot Operating System (ROS). The proposed software architecture enables precise localization using a Direct LiDAR Localization (DLL) method and ensures safe path planning and coordinated trajectory tracking for the integrated UGV-tether-UAV system. We validate the system through three sets of field experiments involving (i) three manual flight endurance tests to estimate the operational duration, (ii) three experiments for validating the localization and the trajectory tracking systems, and (iii) three executions of an inspection mission to demonstrate autonomous inspection capabilities. The results of the experiments confirm the robustness and autonomy of the system in GNSS-denied environments. Finally, all experimental data have been made publicly available to support reproducibility and to serve as a common open dataset for benchmarking.
'Odd Lots' Cohost Joe Weisenthal Has Predictions About How the AI Bubble Will Burst
Much of the US economy rests on AI's future. On this episode of podcast, cohost Joe Weisenthal breaks down why AI's impact on finance goes beyond billion-dollar investments. If you read any of WIRED's recent AI edition, you know that lots of people are spending lots of time talking about how the technology is revolutionizing pretty much everything--from coding to writing to accounting. You've also probably heard by now, from us or somebody else, that we might very well be in an economic bubble of AI origin, one wherein the billions and billions of dollars being funneled into the industry is creating an untenable economic scenario that could turn catastrophic. Of course, you may also have read that I'm really sick of being asked about AI . I'm still not sick, though, of asking other people about it--especially when they're much smarter about this stuff than I am. Enter Joe Weisenthal, the cohost of Bloomberg's fantastic podcast, and a former coworker of mine. Trust me: As someone who spent a year listening to Joe lose his mind in the office--loudly!--anytime the economy hiccuped, few people think more about our country's, and our planet's, financial circumstances than Joe does. And right now, Joe's concerns aren't strictly about what happens if or when that AI bubble bursts. His worries are more focused on what's going right and wrong with the US economy writ large. For this week's episode of, Joe and I talked about weird market indicators, US competition with China, and whether or not we should all prepare for an AI economic apocalypse. Nice to see you again. We were just talking about how [you] and I worked together--what was that, like nine years ago? I think you were there 2014, 2015, so maybe 10 years ago or something? Yeah, I worked at Bloomberg. I lasted about a year. But Joe, you were there, you were loud, you were proud, you were always very excited about the economy.
Discovering Operational Patterns Using Image-Based Convolutional Clustering and Composite Evaluation: A Case Study in Foundry Melting Processes
Ma, Zhipeng, Jørgensen, Bo Nørregaard, Ma, Zheng Grace
Industrial process monitoring increasingly relies on sensor-generated time-series data, yet the lack of labels, high variability, and operational noise make it difficult to extract meaningful patterns using conventional methods. Existing clustering techniques either rely on fixed distance metrics or deep models designed for static data, limiting their ability to handle dynamic, unstructured industrial sequences. Addressing this gap, this paper proposes a novel framework for unsupervised discovery of operational modes in univariate time-series data using image-based convolutional clustering with composite internal evaluation. The proposed framework improves upon existing approaches in three ways: (1) raw time-series sequences are transformed into grayscale matrix representations via overlapping sliding windows, allowing effective feature extraction using a deep convolutional autoencoder; (2) the framework integrates both soft and hard clustering outputs and refines the selection through a two-stage strategy; and (3) clustering performance is objectively evaluated by a newly developed composite score, S_eva, which combines normalized Silhouette, Calinski-Harabasz, and Davies-Bouldin indices. Applied to over 3900 furnace melting operations from a Nordic foundry, the method identifies seven explainable operational patterns, revealing significant differences in energy consumption, thermal dynamics, and production duration. Compared to classical and deep clustering baselines, the proposed approach achieves superior overall performance, greater robustness, and domain-aligned explainability. The framework addresses key challenges in unsupervised time-series analysis, such as sequence irregularity, overlapping modes, and metric inconsistency, and provides a generalizable solution for data-driven diagnostics and energy optimization in industrial systems.
Uncovering Causal Drivers of Energy Efficiency for Industrial Process in Foundry via Time-Series Causal Inference
Ma, Zhipeng, Jørgensen, Bo Nørregaard, Ma, Zheng Grace
Improving energy efficiency in industrial foundry processes is a critical challenge, as these operations are highly energy-intensive and marked by complex interdependencies among process variables. Correlation-based analyses often fail to distinguish true causal drivers from spurious associations, limiting their usefulness for decision-making. This paper applies a time-series causal inference framework to identify the operational factors that directly affect energy efficiency in induction furnace melting. Using production data from a Danish foundry, the study integrates time-series clustering to segment melting cycles into distinct operational modes with the PCMCI+ algorithm, a state-of-the-art causal discovery method, to uncover cause-effect relationships within each mode. Across clusters, robust causal relations among energy consumption, furnace temperature, and material weight define the core drivers of efficiency, while voltage consistently influences cooling water temperature with a delayed response. Cluster-specific differences further distinguish operational regimes: efficient clusters are characterized by stable causal structures, whereas inefficient ones exhibit reinforcing feedback loops and atypical dependencies. The contributions of this study are twofold. First, it introduces an integrated clustering-causal inference pipeline as a methodological innovation for analyzing energy-intensive processes. Second, it provides actionable insights that enable foundry operators to optimize performance, reduce energy consumption, and lower emissions.
AA-Omniscience: Evaluating Cross-Domain Knowledge Reliability in Large Language Models
Jackson, Declan, Keating, William, Cameron, George, Hill-Smith, Micah
We introduce AA-Omniscience, a benchmark designed to measure both factual recall and knowledge calibration across 6,000 questions. Questions are derived from authoritative academic and industry sources, and cover 42 economically relevant topics within six different domains. The evaluation measures a model's Omniscience Index, a bounded metric (-100 to 100) measuring factual recall that jointly penalizes hallucinations and rewards abstention when uncertain, with 0 equating to a model that answers questions correctly as much as it does incorrectly. Among evaluated models, Claude 4.1 Opus attains the highest score (4.8), making it one of only three models to score above zero. These results reveal persistent factuality and calibration weaknesses across frontier models. Performance also varies by domain, with the models from three different research labs leading across the six domains. This performance variability suggests models should be chosen according to the demands of the use case rather than general performance for tasks where knowledge is important.