Process optimization for metal additive manufacturing (AM) is crucial to ensure repeatability, control microstructure, and minimize defects. Despite efforts to address this via the traditional design of experiments and statistical process mapping, there is limited insight on an on-the-fly optimization framework that can be integrated into a metal AM system. Additionally, most of these methods, being data-intensive, cannot be supported by a metal AM alloy or system due to budget restrictions. To tackle this issue, the article introduces a Reinforcement Learning (RL) methodology transformed into an optimization problem in the realm of metal AM. An off-policy RL framework based on Q-learning is proposed to find optimal laser power ($P$) - scan velocity ($v$) combinations with the objective of maintaining steady-state melt pool depth. For this, an experimentally validated Eagar-Tsai formulation is used to emulate the Laser-Directed Energy Deposition environment, where the laser operates as the agent across the $P-v$ space such that it maximizes rewards for a melt pool depth closer to the optimum. The culmination of the training process yields a Q-table where the state ($P,v$) with the highest Q-value corresponds to the optimized process parameter. The resultant melt pool depths and the mapping of Q-values to the $P-v$ space show congruence with experimental observations. The framework, therefore, provides a model-free approach to learning without any prior.

Springs store mechanical energy similar to batteries storing electrical energy. However, conventional springs are heavy and store limited amounts of mechanical energy relative to batteries, i.e they have low mass-energy-density. Next-generation 3D printing technology could potentially enable manufacturing low cost lightweight springs with high energy storage capacity. Here we present a novel design of a high-energy-density 3D printed torsional spiral spring using structural optimization. By optimizing the internal structure of the spring we obtained a 45% increase in the mass energy density, compared to a torsional spiral spring of uniform thickness. Our result suggests that optimally designed 3D printed springs could enable robots to recycle more mechanical energy per unit mass, potentially reducing the energy required to control robots.

Event detection in power systems aims to identify triggers and event types, which helps relevant personnel respond to emergencies promptly and facilitates the optimization of power supply strategies. However, the limited length of short electrical record texts causes severe information sparsity, and numerous domain-specific terminologies of power systems makes it difficult to transfer knowledge from language models pre-trained on general-domain texts. Traditional event detection approaches primarily focus on the general domain and ignore these two problems in the power system domain. To address the above issues, we propose a Multi-Channel graph neural network utilizing Type information for Event Detection in power systems, named MC-TED, leveraging a semantic channel and a topological channel to enrich information interaction from short texts. Concretely, the semantic channel refines textual representations with semantic similarity, building the semantic information interaction among potential event-related words. The topological channel generates a relation-type-aware graph modeling word dependencies, and a word-type-aware graph integrating part-of-speech tags. To further reduce errors worsened by professional terminologies in type analysis, a type learning mechanism is designed for updating the representations of both the word type and relation type in the topological channel. In this way, the information sparsity and professional term occurrence problems can be alleviated by enabling interaction between topological and semantic information. Furthermore, to address the lack of labeled data in power systems, we built a Chinese event detection dataset based on electrical Power Event texts, named PoE. In experiments, our model achieves compelling results not only on the PoE dataset, but on general-domain event detection datasets including ACE 2005 and MAVEN.

Software has been developed for knowledge discovery, prediction and management for over 30 years. However, there are still unresolved pain points when using existing project development and artifact management methodologies. Historically, there has been a lack of applicable methodologies. Further, methodologies that have been applied, such as Agile, have several limitations including scientific unfalsifiability that reduce their applicability. Evident, a development methodology rooted in the philosophy of logical reasoning and EKB, a knowledge base topology, are proposed. Many pain points in data mining, machine learning and general knowledge management are alleviated conceptually. Evident can be extended potentially to accelerate philosophical exploration, science discovery, education as well as knowledge sharing & retention across the globe. EKB offers one solution of storing information as knowledge, a granular level above data. Related topics in computer history, software engineering, database, sensing hardware, philosophy, and project & organization & military managements are also discussed.

The advances in deep learning (DL) techniques have the potential to deliver transformative technological breakthroughs to numerous complex tasks in modern power systems that suffer from increasing uncertainty and nonlinearity. However, the vulnerability of DL has yet to be thoroughly explored in power system tasks under various physical constraints. This work, for the first time, proposes a novel physics-constrained backdoor poisoning attack, which embeds the undetectable attack signal into the learned model and only performs the attack when it encounters the corresponding signal. The paper illustrates the proposed attack on the real-time fault line localization application. Furthermore, the simulation results on the 68-bus power system demonstrate that DL-based fault line localization methods are not robust to our proposed attack, indicating that backdoor poisoning attacks pose real threats to DL implementations in power systems. The proposed attack pipeline can be easily generalized to other power system tasks.

Additive Manufacturing (AM) is a powerful technology that produces complex 3D geometries using various materials in a layer-by-layer fashion. However, quality assurance is the main challenge in AM industry due to the possible time-varying processing conditions during AM process. Notably, new defects may occur during printing, which cannot be mitigated by offline analysis tools that focus on existing defects. This challenge motivates this work to develop online learning-based methods to deal with the new defects during printing. Since AM typically fabricates a small number of customized products, this paper aims to create an online learning-based strategy to mitigate the new defects in AM process while minimizing the number of samples needed. The proposed method is based on model-free Reinforcement Learning (RL). It is called Continual G-learning since it transfers several sources of prior knowledge to reduce the needed training samples in the AM process. Offline knowledge is obtained from literature, while online knowledge is learned during printing. The proposed method develops a new algorithm for learning the optimal defect mitigation strategies proven the best performance when utilizing both knowledge sources. Numerical and real-world case studies in a fused filament fabrication (FFF) platform are performed and demonstrate the effectiveness of the proposed method.

This paper introduces pmuGE (phasor measurement unit Generator of Events), one of the first data-driven generative model for power system event data. We have trained this model on thousands of actual events and created a dataset denoted pmuBAGE (the Benchmarking Assortment of Generated PMU Events). The dataset consists of almost 1000 instances of labeled event data to encourage benchmark evaluations on phasor measurement unit (PMU) data analytics. PMU data are challenging to obtain, especially those covering event periods. Nevertheless, power system problems have recently seen phenomenal advancements via data-driven machine learning solutions. A highly accessible standard benchmarking dataset would enable a drastic acceleration of the development of successful machine learning techniques in this field. We propose a novel learning method based on the Event Participation Decomposition of Power System Events, which makes it possible to learn a generative model of PMU data during system anomalies. The model can create highly realistic event data without compromising the differential privacy of the PMUs used to train it. The dataset is available online for any researcher or practitioner to use at the pmuBAGE Github Repository: https://github.com/NanpengYu/pmuBAGE.

Paul Brackman loads 3D-printed metal samples into a tower for examination using an X-ray CT scan in DOE's Manufacturing Demonstration Facility at ORNL.

The number of sequential tasks a single gripper can perform is significantly limited by its design. In many cases, changing the gripper fingers is required to successfully conduct multiple consecutive tasks. For this reason, several robotic tool change systems have been introduced that allow an automatic changing of the entire end-effector. However, many situations require only the modification or the change of the fingertip, making the exchange of the entire gripper uneconomic. In this paper, we introduce a paradigm for automatic task-specific fingertip production. The setup used in the proposed framework consists of a production and task execution unit, containing a robotic manipulator, and two 3D printers - autonomously producing the gripper fingers. It also consists of a second manipulator that uses a quick-exchange mechanism to pick up the printed fingertips and evaluates gripping performance. The setup is experimentally validated by conducting automatic production of three different fingertips and executing graspstability tests as well as multiple pick- and insertion tasks, with and without position offsets - using these fingertips. The proposed paradigm, indeed, goes beyond fingertip production and serves as a foundation for a fully automatic fingertip design, production and application pipeline - potentially improving manufacturing flexibility and representing a new production paradigm: tactile 3D manufacturing.

This paper presents a novel data-driven framework to aid in system state estimation when the power system is under unobservable false data injection attacks. The proposed framework dynamically detects and classifies false data injection attacks. Then, it retrieves the control signal using the acquired information. This process is accomplished in three main modules, with novel designs, for detection, classification, and control signal retrieval. The detection module monitors historical changes in phasor measurements and captures any deviation pattern caused by an attack on a complex plane. This approach can help to reveal characteristics of the attacks including the direction, magnitude, and ratio of the injected false data. Using this information, the signal retrieval module can easily recover the original control signal and remove the injected false data. Further information regarding the attack type can be obtained through the classifier module. The proposed ensemble learner is compatible with harsh learning conditions including the lack of labeled data, concept drift, concept evolution, recurring classes, and independence from external updates. The proposed novel classifier can dynamically learn from data and classify attacks under all these harsh learning conditions. The introduced framework is evaluated w.r.t. real-world data captured from the Central New York Power System. The obtained results indicate the efficacy and stability of the proposed framework.