Machinery
Inferring Attracting Basins of Power System with Machine Learning
Du, Yao, Li, Qing, Fan, Huawei, Zhan, Meng, Xiao, Jinghua, Wang, Xingang
Power systems dominated by renewable energy encounter frequently large, random disturbances, and a critical challenge faced in power-system management is how to anticipate accurately whether the perturbed systems will return to the functional state after the transient or collapse. Whereas model-based studies show that the key to addressing the challenge lies in the attracting basins of the functional and dysfunctional states in the phase space, the finding of the attracting basins for realistic power systems remains a challenge, as accurate models describing the system dynamics are generally unavailable. Here we propose a new machine learning technique, namely balanced reservoir computing, to infer the attracting basins of a typical power system based on measured data. Specifically, trained by the time series of a handful of perturbation events, we demonstrate that the trained machine can predict accurately whether the system will return to the functional state in response to a large, random perturbation, thereby reconstructing the attracting basin of the functional state. The working mechanism of the new machine is analyzed, and it is revealed that the success of the new machine is attributed to the good balance between the echo and fading properties of the reservoir network; the effect of noisy signals on the prediction performance is also investigated, and a stochastic-resonance-like phenomenon is observed. Finally, we demonstrate that the new technique can be also utilized to infer the attracting basins of coexisting attractors in typical chaotic systems.
Comparison of Transfer Learning based Additive Manufacturing Models via A Case Study
Tang, Yifan, Dehaghani, M. Rahmani, Wang, G. Gary
Transfer learning (TL) based additive manufacturing (AM) modeling is an emerging field to reuse the data from historical products and mitigate the data insufficiency in modeling new products. Although some trials have been conducted recently, the inherent challenges of applying TL in AM modeling are seldom discussed, e.g., which source domain to use, how much target data is needed, and whether to apply data preprocessing techniques. This paper aims to answer those questions through a case study defined based on an open-source dataset about metal AM products. In the case study, five TL methods are integrated with decision tree regression (DTR) and artificial neural network (ANN) to construct six TL-based models, whose performances are then compared with the baseline DTR and ANN in a proposed validation framework. The comparisons are used to quantify the performance of applied TL methods and are discussed from the perspective of similarity, training data size, and data preprocessing. Finally, the source AM domain with larger qualitative similarity and a certain range of target-to-source training data size ratio are recommended. Besides, the data preprocessing should be performed carefully to balance the modeling performance and the performance improvement due to TL.
ROMR: A ROS-based Open-source Mobile Robot
Linus, Nwankwo, Clemens, Fritze, Bartsch, Konrad, Rueckert, Elmar
Currently, commercially available intelligent transport robots that are capable of carrying up to 90kg of load can cost \$5,000 or even more. This makes real-world experimentation prohibitively expensive and limits the applicability of such systems to everyday home or industrial tasks. Aside from their high cost, the majority of commercially available platforms are either closed-source, platform-specific or use difficult-to-customize hardware and firmware. In this work, we present a low-cost, open-source and modular alternative, referred to herein as "ROS-based Open-source Mobile Robot ($ROMR$)". $ROMR$ utilizes off-the-shelf (OTS) components, additive manufacturing technologies, aluminium profiles, and a consumer hoverboard with high-torque brushless direct current (BLDC) motors. $ROMR$ is fully compatible with the robot operating system (ROS), has a maximum payload of 90kg, and costs less than \$1500. Furthermore, ROMR offers a simple yet robust framework for contextualizing simultaneous localization and mapping (SLAM) algorithms, an essential prerequisite for autonomous robot navigation. The robustness and performance of the $ROMR$ were validated through real-world and simulation experiments. All the design, construction and software files are freely available online under the GNU GPL v3 licence at https://doi.org/10.17605/OSF.IO/K83X7. A descriptive video of $ROMR$ can be found at https://osf.io/ku8ag.
Neurosymbolic Artificial Intelligence (NSAI) based Algorithm for predicting the Impact Strength of Additive Manufactured Polylactic Acid (PLA) Specimens
Mishra, Akshansh, Jatti, Vijaykumar S
In this study, we introduce application of Neurosymbolic Artificial Intelligence (NSAI) for predicting the impact strength of additive manufactured polylactic acid (PLA) components, representing the first-ever use of NSAI in the domain of additive manufacturing. The NSAI model amalgamates the advantages of neural networks and symbolic AI, offering a more robust and accurate prediction than traditional machine learning techniques. Experimental data was collected and synthetically augmented to 1000 data points, enhancing the model's precision. The Neurosymbolic model was developed using a neural network architecture comprising input, two hidden layers, and an output layer, followed by a decision tree regressor representing the symbolic component. The model's performance was benchmarked against a Simple Artificial Neural Network (ANN) model by assessing mean squared error (MSE) and R-squared (R2) values for both training and validation datasets. The results reveal that the Neurosymbolic model surpasses the Simple ANN model, attaining lower MSE and higher R2 values for both training and validation sets. This innovative application of the Neurosymbolic approach in estimating the impact strength of additive manufactured PLA components underscores its potential for optimizing the additive manufacturing process. Future research could investigate further refinements to the Neurosymbolic model, extend its application to other materials and additive manufacturing processes, and incorporate real-time monitoring and control for enhanced process optimization.
In-situ Anomaly Detection in Additive Manufacturing with Graph Neural Networks
Larsen, Sebastian, Hooper, Paul A.
Transforming a design into a high-quality product is a challenge in metal additive manufacturing due to rare events which can cause defects to form. Detecting these events in-situ could, however, reduce inspection costs, enable corrective action, and is the first step towards a future of tailored material properties. In this study a model is trained on laser input information to predict nominal laser melting conditions. An anomaly score is then calculated by taking the difference between the predictions and new observations. The model is evaluated on a dataset with known defects achieving an F1 score of 0.821. This study shows that anomaly detection methods are an important tool in developing robust defect detection methods.
In-situ surface porosity prediction in DED (directed energy deposition) printed SS316L parts using multimodal sensor fusion
Karthikeyan, Adithyaa, Balhara, Himanshu, Lianos, Andreas K, Hanchate, Abhishek, Bukkapatnam, Satish TS
This study aims to relate the time-frequency patterns of acoustic emission (AE) and other multi-modal sensor data collected in a hybrid directed energy deposition (DED) process to the pore formations at high spatial (0.5 mm) and time (< 1ms) resolutions. Adapting an explainable AI method in LIME (Local Interpretable Model-Agnostic Explanations), certain high-frequency waveform signatures of AE are to be attributed to two major pathways for pore formation in a DED process, namely, spatter events and insufficient fusion between adjacent printing tracks from low heat input. This approach opens an exciting possibility to predict, in real-time, the presence of a pore in every voxel (0.5 mm in size) as they are printed, a major leap forward compared to prior efforts. Synchronized multimodal sensor data including force, AE, vibration and temperature were gathered while an SS316L material sample was printed and subsequently machined. A deep convolution neural network classifier was used to identify the presence of pores on a voxel surface based on time-frequency patterns (spectrograms) of the sensor data collected during the process chain. The results suggest signals collected during DED were more sensitive compared to those from machining for detecting porosity in voxels (classification test accuracy of 87%). The underlying explanations drawn from LIME analysis suggests that energy captured in high frequency AE waveforms are 33% lower for porous voxels indicating a relatively lower laser-material interaction in the melt pool, and hence insufficient fusion and poor overlap between adjacent printing tracks. The porous voxels for which spatter events were prevalent during printing had about 27% higher energy contents in the high frequency AE band compared to other porous voxels. These signatures from AE signal can further the understanding of pore formation from spatter and insufficient fusion.
Segmentation method of U-net sheet metal engineering drawing based on CBAM attention mechanism
In the manufacturing process of heavy industrial equipment, the specific unit in the welding diagram is first manually redrawn and then the corresponding sheet metal parts are cut, which is inefficient. To this end, this paper proposes a U-net-based method for the segmentation and extraction of specific units in welding engineering drawings. This method enables the cutting device to automatically segment specific graphic units according to visual information and automatically cut out sheet metal parts of corresponding shapes according to the segmentation results. This process is more efficient than traditional human-assisted cutting. Two weaknesses in the U-net network will lead to a decrease in segmentation performance: first, the focus on global semantic feature information is weak, and second, there is a large dimensional difference between shallow encoder features and deep decoder features. Based on the CBAM (Convolutional Block Attention Module) attention mechanism, this paper proposes a U-net jump structure model with an attention mechanism to improve the network's global semantic feature extraction ability. In addition, a U-net attention mechanism model with dual pooling convolution fusion is designed, the deep encoder's maximum pooling + convolution features and the shallow encoder's average pooling + convolution features are fused vertically to reduce the dimension difference between the shallow encoder and deep decoder. The dual-pool convolutional attention jump structure replaces the traditional U-net jump structure, which can effectively improve the specific unit segmentation performance of the welding engineering drawing. Using vgg16 as the backbone network, experiments have verified that the IoU, mAP, and Accu of our model in the welding engineering drawing dataset segmentation task are 84.72%, 86.84%, and 99.42%, respectively.
Ensoul: A framework for the creation of self organizing intelligent ultra low power systems (SOULS) through evolutionary enerstatic networks
Ensoul is a framework proposed for the purpose of creating technologies that create more technologies through the combined use of networks, and nests, of energy homeostatic (enerstatic) loops and open-ended evolutionary techniques. Generative technologies developed by such an approach serve as both simple, yet insightful models of thermodynamically driven complex systems and as powerful sources of novel technologies. "Self Organizing intelligent Ultra Low power Systems" (SOULS) is a term that well describes the technologies produced by such a generative technology, as well as the generative technology itself. The term is meant to capture the abstract nature of such technologies as being independent of the substrate in which they are embedded. In other words, SOULS can be biological, artificial or hybrid in form.
What Causes Exceptions in Machine Learning Applications? Mining Machine Learning-Related Stack Traces on Stack Overflow
Ghadesi, Amin, Lamothe, Maxime, Li, Heng
Machine learning (ML), including deep learning, has recently gained tremendous popularity in a wide range of applications. However, like traditional software, ML applications are not immune to the bugs that result from programming errors. Explicit programming errors usually manifest through error messages and stack traces. These stack traces describe the chain of function calls that lead to an anomalous situation, or exception. Indeed, these exceptions may cross the entire software stack (including applications and libraries). Thus, studying the patterns in stack traces can help practitioners and researchers understand the causes of exceptions in ML applications and the challenges faced by ML developers. To that end, we mine Stack Overflow (SO) and study 11,449 stack traces related to seven popular Python ML libraries. First, we observe that ML questions that contain stack traces gain more popularity than questions without stack traces; however, they are less likely to get accepted answers. Second, we observe that recurrent patterns exists in ML stack traces, even across different ML libraries, with a small portion of patterns covering many stack traces. Third, we derive five high-level categories and 25 low-level types from the stack trace patterns: most patterns are related to python basic syntax, model training, parallelization, data transformation, and subprocess invocation. Furthermore, the patterns related to subprocess invocation, external module execution, and remote API call are among the least likely to get accepted answers on SO. Our findings provide insights for researchers, ML library providers, and ML application developers to improve the quality of ML libraries and their applications.
Anthropomorphic finger for grasping applications: 3D printed endoskeleton in a soft skin
Tavakoli, Mahmoud, Sayuk, Andriy, Lourenço, João, Neto, Pedro
Application of soft and compliant joints in grasping mechanisms received an increasing attention during recent years. This article suggests the design and development of a novel bio-inspired compliant finger which is composed of a 3D printed rigid endoskeleton covered by a soft matter. The overall integrated system resembles a biological structure in which a finger presents an anthropomorphic look. The mechanical properties of such structure are enhanced through optimization of the repetitive geometrical structures that constructs a flexure bearing as a joint for the fingers. The endoskeleton is formed by additive manufacturing of such geometries with rigid materials. The geometry of the endoskeleton was studied by finite element analysis (FEA) to obtain the desired properties: high stiffness against lateral deflection and twisting, and low stiffness in the desired bending axis of the fingers. Results are validated by experimental analysis.