Machinery
Unraveling Fundamental Properties of Power System Resilience Curves using Unsupervised Machine Learning
The standard model of infrastructure resilience, the resilience triangle, has been the primary way of characterizing and quantifying infrastructure resilience. However, the theoretical model merely provides a one-size-fits-all framework for all infrastructure systems. Most of the existing studies examine the characteristics of infrastructure resilience curves based on analytical models constructed upon simulated system performance. Limited empirical studies hindered our ability to fully understand and predict resilience characteristics in infrastructure systems. To address this gap, this study examined over 200 resilience curves related to power outages in three major extreme weather events. Using unsupervised machine learning, we examined different curve archetypes, as well as the fundamental properties of each resilience curve archetype. The results show two primary archetypes for power system resilience curves, triangular, and trapezoidal curves. Triangular curves characterize resilience behavior based on 1. critical functionality threshold, 2. critical functionality recovery rate, and 3. recovery pivot point. Trapezoidal archetypes explain resilience curves based on 1. duration of sustained function loss and 2. constant recovery rate. The longer the duration of sustained function loss, the slower the constant rate of recovery. The findings of this study provide novel perspectives enabling better understanding and prediction of resilience performance of power system infrastructures.
Do we need scan-matching in radar odometry?
Kubelka, Vladimír, Fritz, Emil, Magnusson, Martin
There is a current increase in the development of "4D" Doppler-capable radar and lidar range sensors that produce 3D point clouds where all points also have information about the radial velocity relative to the sensor. 4D radars in particular are interesting for object perception and navigation in low-visibility conditions (dust, smoke) where lidars and cameras typically fail. With the advent of high-resolution Doppler-capable radars comes the possibility of estimating odometry from single point clouds, foregoing the need for scan registration which is error-prone in feature-sparse field environments. We compare several odometry estimation methods, from direct integration of Doppler/IMU data and Kalman filter sensor fusion to 3D scan-to-scan and scan-to-map registration, on three datasets with data from two recent 4D radars and two IMUs. Surprisingly, our results show that the odometry from Doppler and IMU data alone give similar or better results than 3D point cloud registration. In our experiments, the average position error can be as low as 0.3% over 1.8 and 4.5km trajectories. That allows accurate estimation of 6DOF ego-motion over long distances also in feature-sparse mine environments. These results are useful not least for applications of navigation with resource-constrained robot platforms in feature-sparse and low-visibility conditions such as mining, construction, and search & rescue operations.
Data-Driven Modeling and Analysis of Transmission Error in Harmonic Drive Systems: Nonlinear Dynamics, Error Modeling, and Compensation Techniques
Harmonic drive systems (HDS) are high-precision robotic transmissions featuring compact size and high gear ratios. However, issues like kinematic transmission errors hamper their precision performance. This article focuses on data-driven modeling and analysis of an HDS to improve kinematic error compensation. The background introduces HDS mechanics, nonlinear attributes, and modeling approaches from literature. The HDS dynamics are derived using Lagrange equations. Experiments under aggressive conditions provide training data exhibiting deterministic patterns. Various linear and nonlinear models have been developed. The best-performing model, based on a nonlinear neural network, achieves over 98\% accuracy for one-step predictions on both the training and validation data sets. A phenomenological model separates the kinematic error into a periodic pure part and flexible part. Apart from implementation of estimated transmission error injection compensation, novel compensation mechanisms policies for the kinematic error are analyzed and proposed, including nonlinear model predictive control and frequency loop-shaping. The feedback loop is analyzed to select the controller for vibration mitigation. Main contributions include the nonlinear dynamics derivation, data-driven nonlinear modeling of flexible kinematic errors, repeatable experiment design, and proposed novel compensation mechanism and policies. Future work involves using physics-informed neural networks, sensitivity analysis, full life-cycle monitoring, and extracting physical laws directly from data.
PINNSim: A Simulator for Power System Dynamics based on Physics-Informed Neural Networks
Stiasny, Jochen, Zhang, Baosen, Chatzivasileiadis, Spyros
The dynamic behaviour of a power system can be described by a system of differential-algebraic equations. Time-domain simulations are used to simulate the evolution of these dynamics. They often require the use of small time step sizes and therefore become computationally expensive. To accelerate these simulations, we propose a simulator -- PINNSim -- that allows to take significantly larger time steps. It is based on Physics-Informed Neural Networks (PINNs) for the solution of the dynamics of single components in the power system. To resolve their interaction we employ a scalable root-finding algorithm. We demonstrate PINNSim on a 9-bus system and show the increased time step size compared to a trapezoidal integration rule. We discuss key characteristics of PINNSim and important steps for developing PINNSim into a fully fledged simulator. As such, it could offer the opportunity for significantly increasing time step sizes and thereby accelerating time-domain simulations.
Deep learning based on Transformer architecture for power system short-term voltage stability assessment with class imbalance
Li, Yang, Cao, Jiting, Xu, Yan, Zhu, Lipeng, Dong, Zhao Yang
Most existing data-driven power system short-term voltage stability assessment (STVSA) approaches presume class-balanced input data. However, in practical applications, the occurrence of short-term voltage instability following a disturbance is minimal, leading to a significant class imbalance problem and a consequent decline in classifier performance. This work proposes a Transformer-based STVSA method to address this challenge. By utilizing the basic Transformer architecture, a stability assessment Transformer (StaaT) is developed {as a classification model to reflect the correlation between the operational states of the system and the resulting stability outcomes}. To combat the negative impact of imbalanced datasets, this work employs a conditional Wasserstein generative adversarial network with gradient penalty (CWGAN-GP) for synthetic data generation, aiding in the creation of a balanced, representative training set for the classifier. Semi-supervised clustering learning is implemented to enhance clustering quality, addressing the lack of a unified quantitative criterion for short-term voltage stability. {Numerical tests on the IEEE 39-bus test system extensively demonstrate that the proposed method exhibits robust performance under class imbalances up to 100:1 and noisy environments, and maintains consistent effectiveness even with an increased penetration of renewable energy}. Comparative results reveal that the CWGAN-GP generates more balanced datasets than traditional oversampling methods and that the StaaT outperforms other deep learning algorithms. This study presents a compelling solution for real-world STVSA applications that often face class imbalance and data noise challenges.
Explaining Deep Neural Networks for Bearing Fault Detection with Vibration Concepts
Decker, Thomas, Lebacher, Michael, Tresp, Volker
Concept-based explanation methods, such as Concept Activation Vectors, are potent means to quantify how abstract or high-level characteristics of input data influence the predictions of complex deep neural networks. However, applying them to industrial prediction problems is challenging as it is not immediately clear how to define and access appropriate concepts for individual use cases and specific data types. In this work, we investigate how to leverage established concept-based explanation techniques in the context of bearing fault detection with deep neural networks trained on vibration signals. Since bearings are prevalent in almost every rotating equipment, ensuring the reliability of intransparent fault detection models is crucial to prevent costly repairs and downtimes of industrial machinery. Our evaluations demonstrate that explaining opaque models in terms of vibration concepts enables human-comprehensible and intuitive insights about their inner workings, but the underlying assumptions need to be carefully validated first.
Origami-inspired Bi-directional Actuator with Orthogonal Actuation
Liu, Shuai, Athar, Sheeraz, Wang, Michael Yu
Origami offers a promising alternative for designing innovative soft robotic actuators. While features of origami, such as bi-directional motion and structural anisotropy, haven't been extensively explored in the past, this letter presents a novel design inspired by origami tubes for a bi-directional actuator. This actuator is capable of moving in two orthogonal directions and has separate channels throughout its body to control each movement. We introduce a bottom-up design methodology that can also be adapted for other complex movements. The actuator was manufactured using popular 3D printing techniques. To enhance its durability, we experimented with different 3D printing technologies and materials. The actuator's strength was further improved using silicon spin coating, and we compared the performance of coated, uncoated, and silicon-only specimens. The material model was empirically derived by testing specimens on a universal testing machine (UTM). Lastly, we suggest potential applications for these actuators, such as in quadruped robots.
Data-driven models for predicting the outcome of autonomous wheel loader operations
Aoshima, Koji, Fälldin, Arvid, Wadbro, Eddie, Servin, Martin
This paper presents a method using data-driven models for selecting actions and predicting the total performance of autonomous wheel loader operations over many loading cycles in a changing environment. The performance includes loaded mass, loading time, work. The data-driven models input the control parameters of a loading action and the heightmap of the initial pile state to output the inference of either the performance or the resulting pile state. By iteratively utilizing the resulting pile state as the initial pile state for consecutive predictions, the prediction method enables long-horizon forecasting. Deep neural networks were trained on data from over 10,000 random loading actions in gravel piles of different shapes using 3D multibody dynamics simulation. The models predict the performance and the resulting pile state with, on average, 95% accuracy in 1.2 ms, and 97% in 4.5 ms, respectively. The performance prediction was found to be even faster in exchange for accuracy by reducing the model size with the lower dimensional representation of the pile state using its slope and curvature. The feasibility of long-horizon predictions was confirmed with 40 sequential loading actions at a large pile. With the aid of a physics-based model, the pile state predictions are kept sufficiently accurate for longer-horizon use.
Defect Analysis of 3D Printed Cylinder Object Using Transfer Learning Approaches
Ahsan, Md Manjurul, Raman, Shivakumar, Siddique, Zahed
Additive manufacturing (AM) is gaining attention across various industries like healthcare, aerospace, and automotive. However, identifying defects early in the AM process can reduce production costs and improve productivity - a key challenge. This study explored the effectiveness of machine learning (ML) approaches, specifically transfer learning (TL) models, for defect detection in 3D-printed cylinders. Images of cylinders were analyzed using models including VGG16, VGG19, ResNet50, ResNet101, InceptionResNetV2, and MobileNetV2. Performance was compared across two datasets using accuracy, precision, recall, and F1-score metrics. In the first study, VGG16, InceptionResNetV2, and MobileNetV2 achieved perfect scores. In contrast, ResNet50 had the lowest performance, with an average F1-score of 0.32. Similarly, in the second study, MobileNetV2 correctly classified all instances, while ResNet50 struggled with more false positives and fewer true positives, resulting in an F1-score of 0.75. Overall, the findings suggest certain TL models like MobileNetV2 can deliver high accuracy for AM defect classification, although performance varies across algorithms. The results provide insights into model optimization and integration needs for reliable automated defect analysis during 3D printing. By identifying the top-performing TL techniques, this study aims to enhance AM product quality through robust image-based monitoring and inspection.
Examining the simulation-to-reality gap of a wheel loader digging in deformable terrain
We investigate how well a physics-based simulator can replicate a real wheel loader performing bucket filling in a pile of soil. The comparison is made using field test time series of the vehicle motion and actuation forces, loaded mass, and total work. The vehicle was modeled as a rigid multibody system with frictional contacts, driveline, and linear actuators. For the soil, we tested discrete element models of different resolutions, with and without multiscale acceleration. The spatio-temporal resolution ranged between 50-400 mm and 2-500 ms, and the computational speed was between 1/10,000 to 5 times faster than real-time. The simulation-to-reality gap was found to be around 10% and exhibited a weak dependence on the level of fidelity, e.g., compatible with real-time simulation. Furthermore, the sensitivity of an optimized force feedback controller under transfer between different simulation domains was investigated. The domain bias was observed to cause a performance reduction of 5% despite the domain gap being about 15%.