This paper introduces a novel Soft Acoustic Curvature (SAC) sensor. SAC incorporates integrated audio components and features an acoustic channel within a flexible structure. A reference acoustic wave, generated by a speaker at one end of the channel, propagates and is received by a microphone at the other channel's end. Our previous study revealed that acoustic wave energy dissipation varies with acoustic channel deformation, leading us to design a novel channel capable of large deformation due to bending. We then use Machine Learning (ML) models to establish a complex mapping between channel deformations and sound modulation. Various sound frequencies and ML models were evaluated to enhance curvature detection accuracy. The sensor, constructed using soft material and 3D printing, was validated experimentally, with curvature measurement errors remaining within 3.5 m-1 for a range of 0 to 60 m-1 curvatures. These results demonstrate the effectiveness of the proposed method for estimating curvatures. With its flexible structure, the SAC sensor holds potential for applications in soft robotics, including shape measurement for continuum manipulators, soft grippers, and wearable devices.

One of the main concerns in design and process planning for multi-axis additive and subtractive manufacturing is collision avoidance between moving objects (e.g., tool assemblies) and stationary objects (e.g., a part unified with fixtures). The collision measure for various pairs of relative rigid translations and rotations between the two pointsets can be conceptualized by a compactly supported scalar field over the 6D non-Euclidean configuration space. Explicit representation and computation of this field is costly in both time and space. If we fix $O(m)$ sparsely sampled rotations (e.g., tool orientations), computation of the collision measure field as a convolution of indicator functions of the 3D pointsets over a uniform grid (i.e., voxelized geometry) of resolution $O(n^3)$ via fast Fourier transforms (FFTs) scales as in $O(mn^3 \log n)$ in time and $O(mn^3)$ in space. In this paper, we develop an implicit representation of the collision measure field via deep neural networks (DNNs). We show that our approach is able to accurately interpolate the collision measure from a sparse sampling of rotations, and can represent the collision measure field with a small memory footprint. Moreover, we show that this representation can be efficiently updated through fine-tuning to more efficiently train the network on multi-resolution data, as well as accommodate incremental changes to the geometry (such as might occur in iterative processes such as topology optimization of the part subject to CNC tool accessibility constraints).

Interactable objects are ubiquitous in our daily lives. Recent advances in 3D generative models make it possible to automate the modeling of these objects, benefiting a range of applications from 3D printing to the creation of robot simulation environments. However, while significant progress has been made in modeling 3D shapes and appearances, modeling object physics, particularly for interactable objects, remains challenging due to the physical constraints imposed by inter-part motions. In this paper, we tackle the problem of physically plausible part completion for interactable objects, aiming to generate 3D parts that not only fit precisely into the object but also allow smooth part motions. To this end, we propose a diffusion-based part generation model that utilizes geometric conditioning through classifier-free guidance and formulates physical constraints as a set of stability and mobility losses to guide the sampling process. Additionally, we demonstrate the generation of dependent parts, paving the way toward sequential part generation for objects with complex part-whole hierarchies. Experimentally, we introduce a new metric for measuring physical plausibility based on motion success rates. Our model outperforms existing baselines over shape and physical metrics, especially those that do not adequately model physical constraints. We also demonstrate our applications in 3D printing, robot manipulation, and sequential part generation, showing our strength in realistic tasks with the demand for high physical plausibility.

Industry 4.0 has revolutionized manufacturing by driving digitalization and shifting the paradigm toward additive manufacturing (AM). Fused Deposition Modeling (FDM), a key AM technology, enables the creation of highly customized, cost-effective products with minimal material waste through layer-by-layer extrusion, posing a significant challenge to traditional subtractive methods. However, the susceptibility of material extrusion techniques to errors often requires expert intervention to detect and mitigate defects that can severely compromise product quality. While automated error detection and machine learning models exist, their generalizability across diverse 3D printer setups, firmware, and sensors is limited, and deep learning methods require extensive labeled datasets, hindering scalability and adaptability. To address these challenges, we present a process monitoring and control framework that leverages pre-trained Large Language Models (LLMs) alongside 3D printers to detect and address printing defects. The LLM evaluates print quality by analyzing images captured after each layer or print segment, identifying failure modes and querying the printer for relevant parameters. It then generates and executes a corrective action plan. We validated the effectiveness of the proposed framework in identifying defects by comparing it against a control group of engineers with diverse AM expertise. Our evaluation demonstrated that LLM-based agents not only accurately identify common 3D printing errors, such as inconsistent extrusion, stringing, warping, and layer adhesion, but also effectively determine the parameters causing these failures and autonomously correct them without any need for human intervention.

Extracting typical operational scenarios is essential for making flexible decisions in the dispatch of a new power system. This study proposed a novel deep time series aggregation scheme (DTSAs) to generate typical operational scenarios, considering the large amount of historical operational snapshot data. Specifically, DTSAs analyze the intrinsic mechanisms of different scheduling operational scenario switching to mathematically represent typical operational scenarios. A gramian angular summation field (GASF) based operational scenario image encoder was designed to convert operational scenario sequences into high-dimensional spaces. This enables DTSAs to fully capture the spatiotemporal characteristics of new power systems using deep feature iterative aggregation models. The encoder also facilitates the generation of typical operational scenarios that conform to historical data distributions while ensuring the integrity of grid operational snapshots. Case studies demonstrate that the proposed method extracted new fine-grained power system dispatch schemes and outperformed the latest high-dimensional featurescreening methods. In addition, experiments with different new energy access ratios were conducted to verify the robustness of the proposed method. DTSAs enables dispatchers to master the operation experience of the power system in advance, and actively respond to the dynamic changes of the operation scenarios under the high access rate of new energy.

The emergence of abundant electricity time series (ETS) data provides ample opportunities for various applications in the power systems, including demand-side management, grid stability, and consumer behavior analysis. Deep learning models have advanced ETS modeling by effectively capturing sequence dependence. Nevertheless, learning a generic representation of ETS data for various applications remains challenging due to the inherently complex hierarchical structure of ETS data. Moreover, ETS data exhibits intricate temporal dependencies and is suscepti ble to the influence of exogenous variables. Furthermore, different instances exhibit diverse electricity consumption behavior. In this paper, we propose a foundation model PowerPM to model ETS data, providing a large-scale, off-the-shelf model for power systems. PowerPM consists of a temporal encoder and a hierarchical encoder. The temporal encoder captures both temporal dependencies in ETS data, considering exogenous variables. The hierarchical encoder models the correlation between hierarchy. Furthermore, PowerPM leverages a novel self-supervised pretraining framework consisting of masked ETS modeling and dual-view contrastive learning, which enable PowerPM to capture temporal dependency within ETS windows and aware the discrepancy across ETS windows, providing two different perspectives to learn generic representation. Our experiments involve five real world scenario datasets, comprising private and public data. Through pre-training on massive ETS data, PowerPM achieves SOTA performance on diverse downstream tasks within the private dataset. Impressively, when transferred to the public datasets, PowerPM maintains its superiority, showcasing its remarkable generalization ability across various tasks and domains. Moreover, ablation studies, few-shot experiments provide additional evidence of the effectiveness of our model.

This paper presents a learning based planner for computing optimized 3D printing toolpaths on prescribed graphs, the challenges of which include the varying graph structures on different models and the large scale of nodes & edges on a graph. We adopt an on-the-fly strategy to tackle these challenges, formulating the planner as a Deep Q-Network (DQN) based optimizer to decide the next `best' node to visit. We construct the state spaces by the Local Search Graph (LSG) centered at different nodes on a graph, which is encoded by a carefully designed algorithm so that LSGs in similar configurations can be identified to re-use the earlier learned DQN priors for accelerating the computation of toolpath planning. Our method can cover different 3D printing applications by defining their corresponding reward functions. Toolpath planning problems in wire-frame printing, continuous fiber printing, and metallic printing are selected to demonstrate its generality. The performance of our planner has been verified by testing the resultant toolpaths in physical experiments. By using our planner, wire-frame models with up to 4.2k struts can be successfully printed, up to 93.3% of sharp turns on continuous fiber toolpaths can be avoided, and the thermal distortion in metallic printing can be reduced by 24.9%.

The integration of Computer-Aided Design (CAD), Computer-Aided Process Planning (CAPP), and Computer-Aided Manufacturing (CAM) plays a crucial role in modern manufacturing, facilitating seamless transitions from digital designs to physical products. However, a significant challenge within this integration is the Automatic Feature Recognition (AFR) of CAD models, especially in the context of hybrid manufacturing that combines subtractive and additive manufacturing processes. Traditional AFR methods, focused mainly on the identification of subtractive (machined) features including holes, fillets, chamfers, pockets, and slots, fail to recognize features pertinent to additive manufacturing. Furthermore, the traditional methods fall short in accurately extracting geometric dimensions and orientations, which are also key factors for effective manufacturing process planning. This paper presents a novel approach for creating a synthetic CAD dataset that encompasses features relevant to both additive and subtractive machining through Python Open Cascade. The Hierarchical Graph Convolutional Neural Network (HGCNN) model is implemented to accurately identify the composite additive-subtractive features within the synthetic CAD dataset. The key novelty and contribution of the proposed methodology lie in its ability to recognize a wide range of manufacturing features, and precisely extracting their dimensions, orientations, and stock sizes. The proposed model demonstrates remarkable feature recognition accuracy exceeding 97% and a dimension extraction accuracy of 100% for identified features. Therefore, the proposed methodology enhances the integration of CAD, CAPP, and CAM within hybrid manufacturing by providing precise feature recognition and dimension extraction. It facilitates improved manufacturing process planning, by enabling more informed decision-making.

Various machine learning (ML)-based in-situ monitoring systems have been developed to detect laser additive manufacturing (LAM) process anomalies and defects. Multimodal fusion can improve in-situ monitoring performance by acquiring and integrating data from multiple modalities, including visual and audio data. However, multimodal fusion employs multiple sensors of different types, which leads to higher hardware, computational, and operational costs. This paper proposes a cross-modality knowledge transfer (CMKT) methodology that transfers knowledge from a source to a target modality for LAM in-situ monitoring. CMKT enhances the usefulness of the features extracted from the target modality during the training phase and removes the sensors of the source modality during the prediction phase. This paper proposes three CMKT methods: semantic alignment, fully supervised mapping, and semi-supervised mapping. Semantic alignment establishes a shared encoded space between modalities to facilitate knowledge transfer. It utilizes a semantic alignment loss to align the distributions of the same classes (e.g., visual defective and audio defective classes) and a separation loss to separate the distributions of different classes (e.g., visual defective and audio defect-free classes). The two mapping methods transfer knowledge by deriving the features of one modality from the other modality using fully supervised and semi-supervised learning. The proposed CMKT methods were implemented and compared with multimodal audio-visual fusion in an LAM in-situ anomaly detection case study. The semantic alignment method achieves a 98.4% accuracy while removing the audio modality during the prediction phase, which is comparable to the accuracy of multimodal fusion (98.2%).

This paper advances a novel architectural schema anchored upon the Transformer paradigm and innovatively amalgamates the K-means categorization algorithm to augment the contextual apprehension capabilities of the schema. The transformer model performs well in machine translation tasks due to its parallel computing power and multi-head attention mechanism. However, it may encounter contextual ambiguity or ignore local features when dealing with highly complex language structures. To circumvent this constraint, this exposition incorporates the K-Means algorithm, which is used to stratify the lexis and idioms of the input textual matter, thereby facilitating superior identification and preservation of the local structure and contextual intelligence of the language. The advantage of this combination is that K-Means can automatically discover the topic or concept regions in the text, which may be directly related to translation quality. Consequently, the schema contrived herein enlists K-Means as a preparatory phase antecedent to the Transformer and recalibrates the multi-head attention weights to assist in the discrimination of lexis and idioms bearing analogous semantics or functionalities. This ensures the schema accords heightened regard to the contextual intelligence embodied by these clusters during the training phase, rather than merely focusing on locational intelligence.