Machinery
Solving Dual Sourcing Problems with Supply Mode Dependent Failure Rates
Akkerman, Fabian, Knofius, Nils, van der Heijden, Matthieu, Mes, Martijn
This paper investigates dual sourcing problems with supply mode dependent failure rates, particularly relevant in managing spare parts for downtime-critical assets. To enhance resilience, businesses increasingly adopt dual sourcing strategies using both conventional and additive manufacturing techniques. This paper explores how these strategies can optimise sourcing by addressing variations in part properties and failure rates. A significant challenge is the distinct failure characteristics of parts produced by these methods, which influence future demand. To tackle this, we propose a new iterative heuristic and several reinforcement learning techniques combined with an endogenous parameterised learning (EPL) approach. This EPL approach - compatible with any learning method - allows a single policy to handle various input parameters for multiple items. In a stylised setting, our best policy achieves an average optimality gap of 0.4%. In a case study within the energy sector, our policies outperform the baseline in 91.1% of instances, yielding average cost savings up to 22.6%.
Loading Ceramics: Visualising Possibilities of Robotics in Ceramics
Guljajeva, Varvara, Sola, Mar Canet, Melioranski, Martin, Kilusk, Lauri, Kivi, Kaiko
This article introduces an artistic research project that utilises artist-in-residency and exhibition as methods for exploring the possibilities of robotic 3D printing and ceramics. The interdisciplinary project unites artists and architects to collaborate on a proposed curatorial concept and Do-It-With-Others (DIWO) technological development. Constraints include material, specifically local clay, production technique, namely 3D printing with a robotic arm, and kiln size, as well as an exhibition concept that is further elaborated in the next chapter. The pictorial presents four projects as case studies demonstrating how the creatives integrate these constraints into their processes. This integration leads to the subsequent refinement and customization of the robotic-ceramics interface, aligning with the practitioners' requirements through software development. The project's focus extends beyond artistic outcomes, aiming also to advance the pipeline of 3D robotic printing in clay, employing a digitally controlled material press that has been developed in-house, with its functionality refined through practice.
Language Supervised Human Action Recognition with Salient Fusion: Construction Worker Action Recognition as a Use Case
Mahdavian, Mohammad, Loni, Mohammad, Chen, Mo
Detecting human actions is a crucial task for autonomous robots and vehicles, often requiring the integration of various data modalities for improved accuracy. In this study, we introduce a novel approach to Human Action Recognition (HAR) based on skeleton and visual cues. Our method leverages a language model to guide the feature extraction process in the skeleton encoder. Specifically, we employ learnable prompts for the language model conditioned on the skeleton modality to optimize feature representation. Furthermore, we propose a fusion mechanism that combines dual-modality features using a salient fusion module, incorporating attention and transformer mechanisms to address the modalities' high dimensionality. This fusion process prioritizes informative video frames and body joints, enhancing the recognition accuracy of human actions. Additionally, we introduce a new dataset tailored for real-world robotic applications in construction sites, featuring visual, skeleton, and depth data modalities, named VolvoConstAct. This dataset serves to facilitate the training and evaluation of machine learning models to instruct autonomous construction machines for performing necessary tasks in the real world construction zones. To evaluate our approach, we conduct experiments on our dataset as well as three widely used public datasets, NTU-RGB+D, NTU-RGB+D120 and NW-UCLA. Results reveal that our proposed method achieves promising performance across all datasets, demonstrating its robustness and potential for various applications. The codes and dataset are available at: https://mmahdavian.github.io/ls_har/
Nonlinear Inverse Design of Mechanical Multi-Material Metamaterials Enabled by Video Denoising Diffusion and Structure Identifier
Park, Jaewan, Kushwaha, Shashank, He, Junyan, Koric, Seid, Liu, Qibang, Jasiuk, Iwona, Abueidda, Diab
Metamaterials, synthetic materials with customized properties, have emerged as a promising field due to advancements in additive manufacturing. These materials derive unique mechanical properties from their internal lattice structures, which are often composed of multiple materials that repeat geometric patterns. While traditional inverse design approaches have shown potential, they struggle to map nonlinear material behavior to multiple possible structural configurations. This paper presents a novel framework leveraging video diffusion models, a type of generative artificial Intelligence (AI), for inverse multi-material design based on nonlinear stress-strain responses. Our approach consists of two key components: (1) a fields generator using a video diffusion model to create solution fields based on target nonlinear stress-strain responses, and (2) a structure identifier employing two UNet models to determine the corresponding multi-material 2D design. By incorporating multiple materials, plasticity, and large deformation, our innovative design method allows for enhanced control over the highly nonlinear mechanical behavior of metamaterials commonly seen in real-world applications. It offers a promising solution for generating next-generation metamaterials with finely tuned mechanical characteristics.
Feedforward Controllers from Learned Dynamic Local Model Networks with Application to Excavator Assistance Functions
Greiser, Leon, Demir, Ozan, Hartmann, Benjamin, Hose, Henrik, Trimpe, Sebastian
Complicated first principles modelling and controller synthesis can be prohibitively slow and expensive for high-mix, low-volume products such as hydraulic excavators. Instead, in a data-driven approach, recorded trajectories from the real system can be used to train local model networks (LMNs), for which feedforward controllers are derived via feedback linearization. However, previous works required LMNs without zero dynamics for feedback linearization, which restricts the model structure and thus modelling capacity of LMNs. In this paper, we overcome this restriction by providing a criterion for when feedback linearization of LMNs with zero dynamics yields a valid controller. As a criterion we propose the bounded-input bounded-output stability of the resulting controller. In two additional contributions, we extend this approach to consider measured disturbance signals and multiple inputs and outputs. We illustrate the effectiveness of our contributions in a hydraulic excavator control application with hardware experiments. To this end, we train LMNs from recorded, noisy data and derive feedforward controllers used as part of a leveling assistance system on the excavator. In our experiments, incorporating disturbance signals and multiple inputs and outputs enhances tracking performance of the learned controller. A video of our experiments is available at https://youtu.be/lrrWBx2ASaE.
MEVIUS: A Quadruped Robot Easily Constructed through E-Commerce with Sheet Metal Welding and Machining
Kawaharazuka, Kento, Inoue, Shintaro, Suzuki, Temma, Yuzaki, Sota, Sawaguchi, Shogo, Okada, Kei, Inaba, Masayuki
Quadruped robots that individual researchers can build by themselves are crucial for expanding the scope of research due to their high scalability and customizability. These robots must be easily ordered and assembled through e-commerce or DIY methods, have a low number of components for easy maintenance, and possess durability to withstand experiments in diverse environments. Various quadruped robots have been developed so far, but most robots that can be built by research institutions are relatively small and made of plastic using 3D printers. These robots cannot withstand experiments in external environments such as mountain trails or rubble, and they will easily break with intense movements. Although there is the advantage of being able to print parts by yourself, the large number of components makes replacing broken parts and maintenance very cumbersome. Therefore, in this study, we develop a metal quadruped robot MEVIUS, that can be constructed and assembled using only materials ordered through e-commerce. We have considered the minimum set of components required for a quadruped robot, employing metal machining, sheet metal welding, and off-the-shelf components only. Also, we have achieved a simple circuit and software configuration. Considering the communication delay due to its simple configuration, we experimentally demonstrate that MEVIUS, utilizing reinforcement learning and Sim2Real, can traverse diverse rough terrains and withstand outside experiments. All hardware and software components can be obtained from https://github.com/haraduka/mevius.
Investigation on domain adaptation of additive manufacturing monitoring systems to enhance digital twin reusability
Xie, Jiarui, Yang, Zhuo, Hu, Chun-Chun, Yang, Haw-Ching, Lu, Yan, Zhao, Yaoyao Fiona
Powder bed fusion (PBF) is an emerging metal additive manufacturing (AM) technology that enables rapid fabrication of complex geometries. However, defects such as pores and balling may occur and lead to structural unconformities, thus compromising the mechanical performance of the part. This has become a critical challenge for quality assurance as the nature of some defects is stochastic during the process and invisible from the exterior. To address this issue, digital twin (DT) using machine learning (ML)-based modeling can be deployed for AM process monitoring and control. Melt pool is one of the most commonly observed physical phenomena for process monitoring, usually by high-speed cameras. Once labeled and preprocessed, the melt pool images are used to train ML-based models for DT applications such as process anomaly detection and print quality evaluation. Nonetheless, the reusability of DTs is restricted due to the wide variability of AM settings, including AM machines and monitoring instruments. The performance of the ML models trained using the dataset collected from one setting is usually compromised when applied to other settings. This paper proposes a knowledge transfer pipeline between different AM settings to enhance the reusability of AM DTs. The source and target datasets are collected from the National Institute of Standards and Technology and National Cheng Kung University with different cameras, materials, AM machines, and process parameters. The proposed pipeline consists of four steps: data preprocessing, data augmentation, domain alignment, and decision alignment. Compared with the model trained only using the source dataset, this pipeline increased the melt pool anomaly detection accuracy by 31% without any labeled training data from the target dataset.
Industry 6.0: New Generation of Industry driven by Generative AI and Swarm of Heterogeneous Robots
Lykov, Artem, Cabrera, Miguel Altamirano, Konenkov, Mikhail, Serpiva, Valerii, Gbagbe, Koffivi Fid`ele, Alabbas, Ali, Fedoseev, Aleksey, Moreno, Luis, Khan, Muhammad Haris, Guo, Ziang, Tsetserukou, Dzmitry
This paper presents the concept of Industry 6.0, introducing the world's first fully automated production system that autonomously handles the entire product design and manufacturing process based on user-provided natural language descriptions. By leveraging generative AI, the system automates critical aspects of production, including product blueprint design, component manufacturing, logistics, and assembly. A heterogeneous swarm of robots, each equipped with individual AI through integration with Large Language Models (LLMs), orchestrates the production process. The robotic system includes manipulator arms, delivery drones, and 3D printers capable of generating assembly blueprints. The system was evaluated using commercial and open-source LLMs, functioning through APIs and local deployment. A user study demonstrated that the system reduces the average production time to 119.10 minutes, significantly outperforming a team of expert human developers, who averaged 528.64 minutes (an improvement factor of 4.4). Furthermore, in the product blueprinting stage, the system surpassed human CAD operators by an unprecedented factor of 47, completing the task in 0.5 minutes compared to 23.5 minutes. This breakthrough represents a major leap towards fully autonomous manufacturing.
Kolmogorov-Arnold Networks in Low-Data Regimes: A Comparative Study with Multilayer Perceptrons
Multilayer Perceptrons (MLPs) have long been a cornerstone in deep learning, known for their capacity to model complex relationships. Recently, Kolmogorov-Arnold Networks (KANs) have emerged as a compelling alternative, utilizing highly flexible learnable activation functions directly on network edges, a departure from the neuron-centric approach of MLPs. However, KANs significantly increase the number of learnable parameters, raising concerns about their effectiveness in data-scarce environments. This paper presents a comprehensive comparative study of MLPs and KANs from both algorithmic and experimental perspectives, with a focus on low-data regimes. We introduce an effective technique for designing MLPs with unique, parameterized activation functions for each neuron, enabling a more balanced comparison with KANs. Using empirical evaluations on simulated data and two real-world data sets from medicine and engineering, we explore the trade-offs between model complexity and accuracy, with particular attention to the role of network depth. Our findings show that MLPs with individualized activation functions achieve significantly higher predictive accuracy with only a modest increase in parameters, especially when the sample size is limited to around one hundred. For example, in a three-class classification problem within additive manufacturing, MLPs achieve a median accuracy of 0.91, significantly outperforming KANs, which only reach a median accuracy of 0.53 with default hyperparameters. These results offer valuable insights into the impact of activation function selection in neural networks.
Technical Report of Mobile Manipulator Robot for Industrial Environments
Khalili, Erfan Amoozad, Ghasemzadeh, Kiarash, Gohari, Hossein, Jafari, Mohammadreza, Jamshidi, Matin, Khaksar, Mahdi, AkramiFard, AmirReza, Hatamzadeh, Mana, Sadeghi, Saba, Moaiyeri, Mohammad Hossein
This paper presents the development of the Auriga @Work robot, designed by the Robotics and Intelligent Automation Lab at Shahid Beheshti University, Department of Electrical Engineering, for the RoboCup 2024 competition. The robot is tailored for industrial applications, focusing on enhancing efficiency in repetitive or hazardous environments. It is equipped with a 4-wheel Mecanum drive system for omnidirectional mobility and a 5-degree-of-freedom manipulator arm with a custom 3D-printed gripper for object manipulation and navigation tasks. The robot's electronics are powered by custom-designed boards utilizing ESP32 microcontrollers and an Nvidia Jetson Nano for real-time control and decision-making. The key software stack integrates Hector SLAM for mapping, the A* algorithm for path planning, and YOLO for object detection, along with advanced sensor fusion for improved navigation and collision avoidance.