Mechanical design and manufacturing workflows conventionally begin with conceptual design, followed by the creation of a computer-aided design (CAD) model and fabrication through material-extrusion (MEX) printing. This process requires converting CAD geometry into machine-readable G-code through slicing and path planning. While each step is well established, dependence on CAD modeling remains a major bottleneck: constructing object-specific 3D geometry is slow and poorly suited to rapid prototyping. Even minor design variations typically necessitate manual updates in CAD software, making iteration time-consuming and difficult to scale. To address this limitation, we introduce Image2Gcode, an end-to-end data-driven framework that bypasses the CAD stage and generates printer-ready G-code directly from images and part drawings. Instead of relying on an explicit 3D model, a hand-drawn or captured 2D image serves as the sole input. The framework first extracts slice-wise structural cues from the image and then employs a denoising diffusion probabilistic model (DDPM) over G-code sequences. Through iterative denoising, the model transforms Gaussian noise into executable print-move trajectories with corresponding extrusion parameters, establishing a direct mapping from visual input to native toolpaths. By producing structured G-code directly from 2D imagery, Image2Gcode eliminates the need for CAD or STL intermediates, lowering the entry barrier for additive manufacturing and accelerating the design-to-fabrication cycle. This approach supports on-demand prototyping from simple sketches or visual references and integrates with upstream 2D-to-3D reconstruction modules to enable an automated pipeline from concept to physical artifact. The result is a flexible, computationally efficient framework that advances accessibility in design iteration, repair workflows, and distributed manufacturing.

Abstract--This article presents a novel coordination and task-planning framework to enable the simultaneous conflict-free collaboration of multiple unmanned aerial vehicles (UA Vs) for aerial 3D printing. The proposed framework formulates an optimization problem that takes a construction mission divided into sub-tasks and a team of autonomous UA Vs, along with limited volume and battery. It generates an optimal mission plan comprising task assignments and scheduling, while accounting for task dependencies arising from the geometric and structural requirements of the 3D design, inter-UA V safety constraints, material usage and total flight time of each UA V. The potential conflicts occurring during the simultaneous operation of the UA Vs are addressed at a segment-level by dynamically selecting the starting time and location of each task to guarantee collision-free parallel execution. An importance prioritization is proposed to accelerate the computation by guiding the solution towards more important tasks. Additionally, a utility maximization formulation is proposed to dynamically determine the optimal number of UA Vs required for a given mission, balancing the trade-off between minimizing makespan and the deployment of excess agents. The proposed framework's effectiveness is evaluated through a Gazebo-based simulation setup, where agents are coordinated by a mission control module allocating the printing tasks based on the generated optimal scheduling plan while remaining within the material and battery constraints of each UA V. A video of the whole mission is available in the following link: https://youtu.be/b4jwhkNPT Note to Practitioners--This framework addresses the critical need for efficiency and safety in planning and scheduling multiple aerial robots for parallel aerial 3D printing. Existing approaches lack safety guarantees for UA Vs during parallel construction. This work tackles these challenges by ensuring safety during parallel operations and effectively managing task dependencies.

Predictive maintenance in manufacturing environments presents a challenging optimization problem characterized by extreme cost asymmetry, where missed failures incur costs roughly fifty times higher than false alarms. Conventional machine learning approaches typically optimize statistical accuracy metrics that do not reflect this operational reality and cannot reliably distinguish causal relationships from spurious correlations. This study evaluates eight predictive models, ranging from baseline statistical approaches to formal causal inference methods, on a dataset of 10,000 CNC machines with a 3.3 percent failure prevalence. The formal causal inference model (L5) achieved estimated annual cost savings of 1.16 million USD (a 70.2 percent reduction), outperforming the best correlation-based decision tree model (L3) by approximately 80,000 USD per year. The causal model matched the highest observed recall (87.9 percent) while reducing false alarms by 97 percent (from 165 to 5) and attained a precision of 92.1 percent, with a train-test performance gap of only 2.6 percentage points. These results indicate that causal AI methods, when combined with domain knowledge, can yield superior financial outcomes and more interpretable predictions compared to correlation-based approaches in predictive maintenance applications.

Technology Engineering How does 3D printing work? Rapid prototyping is a relatively simple process that can be scaled up or down. Breakthroughs, discoveries, and DIY tips sent every weekday. Since 3D printers debuted in the 1980s, the devices have been used to build meat, chocolate, human organs, clothing, cars, and houses . It's more mainstream than ever, and you can buy a machine for less than $200.

Existing curved-layer-based process planning methods for multi-axis manufacturing address collisions only indirectly and generate toolpaths in a post-processing step, leaving toolpath geometry uncontrolled during optimization. We present an implicit neural field-based framework for multi-axis process planning that overcomes these limitations by embedding both layer generation and toolpath design within a single differentiable pipeline. Using sinusoidally activated neural networks to represent layers and toolpaths as implicit fields, our method enables direct evaluation of field values and derivatives at any spatial point, thereby allowing explicit collision avoidance and joint optimization of manufacturing layers and toolpaths. We further investigate how network hyperparameters and objective definitions influence singularity behavior and topology transitions, offering built-in mechanisms for regularization and stability control. The proposed approach is demonstrated on examples in both additive and subtractive manufacturing, validating its generality and effectiveness.

The transition from digital 3D models to physical objects via 3D printing often requires support structures to prevent overhanging features from collapsing during the fabrication process. While current slicing technologies offer advanced support strategies, they focus on post-processing optimizations rather than addressing the underlying need for support-efficient design during the model generation phase. This paper introduces SEG (\textit{\underline{S}upport-\underline{E}ffective \underline{G}eneration}), a novel framework that integrates Direct Preference Optimization with an Offset (ODPO) into the 3D generation pipeline to directly optimize models for minimal support material usage. By incorporating support structure simulation into the training process, SEG encourages the generation of geometries that inherently require fewer supports, thus reducing material waste and production time. We demonstrate SEG's effectiveness through extensive experiments on two benchmark datasets, Thingi10k-Val and GPT-3DP-Val, showing that SEG significantly outperforms baseline models such as TRELLIS, DPO, and DRO in terms of support volume reduction and printability. Qualitative results further reveal that SEG maintains high fidelity to input prompts while minimizing the need for support structures. Our findings highlight the potential of SEG to transform 3D printing by directly optimizing models during the generative process, paving the way for more sustainable and efficient digital fabrication practices.

Gear The 3Doodler is a handheld 3D printer that makes a great gift and it's only $40 at Amazon for Black Friday These are the best early Black Friday deals on STEM gifts for kids under $50. We may earn revenue from the products available on this page and participate in affiliate programs. Buying gifts for kids can be hard. You want to get them something creative, but it also has to be fun enough to keep their attention. Plus, you don't want their parents to hate you for it (most of the time).

With the development of digital twins and smart manufacturing systems, there is an urgent need for real-time distortion field prediction to control defects in metal Additive Manufacturing (AM). However, numerical simulation methods suffer from high computational cost, long run-times that prevent real-time use, while conventional Machine learning (ML) models struggle to extract spatiotemporal features for long-horizon prediction and fail to decouple thermo-mechanical fields. This paper proposes a Physics-informed Neural Operator (PINO) to predict z and y-direction distortion for the future 15 s. Our method, Physics-informed Deep Operator Network-Recurrent Neural Network (PIDeepONet-RNN) employs trunk and branch network to process temperature history and encode distortion fields, respectively, enabling decoupling of thermo-mechanical responses. By incorporating the heat conduction equation as a soft constraint, the model ensures physical consistency and suppresses unphysical artifacts, thereby establishing a more physically consistent mapping between the thermal history and distortion. This is important because such a basis function, grounded in physical laws, provides a robust and interpretable foundation for predictions. The proposed models are trained and tested using datasets generated from experimentally validated Finite Element Method (FEM). Evaluation shows that the model achieves high accuracy, low error accumulation, time efficiency. The max absolute errors in the z and y-directions are as low as 0.9733 mm and 0.2049 mm, respectively. The error distribution shows high errors in the molten pool but low gradient norms in the deposited and key areas. The performance of PINO surrogate model highlights its potential for real-time long-horizon physics field prediction in controlling defects.

Device-to-device variability in experimental noise critically impacts reproducibility, especially in automated, high-throughput systems like additive manufacturing farms. While manageable in small labs, such variability can escalate into serious risks at larger scales, such as architectural 3D printing, where noise may cause structural or economic failures. This contribution presents a noise-aware decision-making algorithm that quantifies and models device-specific noise profiles to manage variability adap-tively. It uses distributional analysis and pairwise divergence metrics with clustering to choose between single-device and robust multi-device Bayesian optimization strategies. Unlike conventional methods that assume homogeneous devices or generic robustness, this framework explicitly leverages inter-device differences to enhance performance, reproducibility, and efficiency. An experimental case study involving three nominally identical 3D printers (same brand, model, and close serial numbers) demonstrates reduced redundancy, lower resource usage, and improved reliability. Overall, this framework establishes a paradigm for precision-and resource-aware optimization in scalable, automated experimental platforms. Introduction Recent advances in automation technologies have revolutionized scientific research, particularly in fields that rely on high-throughput experimentation.

Modern power systems with high penetration of inverter-based resources exhibit complex dynamic behaviors that challenge the scalability and generalizability of traditional stability assessment methods. This paper presents a dynamic recurrent adjacency memory network (DRAMN) that combines physics-informed analysis with deep learning for real-time power system stability forecasting. The framework employs sliding-window dynamic mode decomposition to construct time-varying, multi-layer adjacency matrices from phasor measurement unit and sensor data to capture system dynamics such as modal participation factors, coupling strengths, phase relationships, and spectral energy distributions. As opposed to processing spatial and temporal dependencies separately, DRAMN integrates graph convolution operations directly within recurrent gating mechanisms, enabling simultaneous modeling of evolving dynamics and temporal dependencies. Extensive validations on modified IEEE 9-bus, 39-bus, and a multi-terminal HVDC network demonstrate high performance, achieving 99.85%, 99.90%, and 99.69% average accuracies, respectively, surpassing all tested benchmarks, including classical machine learning algorithms and recent graph-based models. The framework identifies optimal combinations of measurements that reduce feature dimensionality by 82% without performance degradation. Correlation analysis between dominant measurements for small-signal and transient stability events validates generalizability across different stability phenomena. DRAMN achieves state-of-the-art accuracy while providing enhanced interpretability for power system operators, making it suitable for real-time deployment in modern control centers.