Predictive maintenance in manufacturing environments presents a challenging optimization problem characterized by extreme cost asymmetry, where missed failures incur costs roughly fifty times higher than false alarms. Conventional machine learning approaches typically optimize statistical accuracy metrics that do not reflect this operational reality and cannot reliably distinguish causal relationships from spurious correlations. This study evaluates eight predictive models, ranging from baseline statistical approaches to formal causal inference methods, on a dataset of 10,000 CNC machines with a 3.3 percent failure prevalence. The formal causal inference model (L5) achieved estimated annual cost savings of 1.16 million USD (a 70.2 percent reduction), outperforming the best correlation-based decision tree model (L3) by approximately 80,000 USD per year. The causal model matched the highest observed recall (87.9 percent) while reducing false alarms by 97 percent (from 165 to 5) and attained a precision of 92.1 percent, with a train-test performance gap of only 2.6 percentage points. These results indicate that causal AI methods, when combined with domain knowledge, can yield superior financial outcomes and more interpretable predictions compared to correlation-based approaches in predictive maintenance applications.

Technology Engineering How does 3D printing work? Rapid prototyping is a relatively simple process that can be scaled up or down. Breakthroughs, discoveries, and DIY tips sent every weekday. Since 3D printers debuted in the 1980s, the devices have been used to build meat, chocolate, human organs, clothing, cars, and houses . It's more mainstream than ever, and you can buy a machine for less than $200.

Existing curved-layer-based process planning methods for multi-axis manufacturing address collisions only indirectly and generate toolpaths in a post-processing step, leaving toolpath geometry uncontrolled during optimization. We present an implicit neural field-based framework for multi-axis process planning that overcomes these limitations by embedding both layer generation and toolpath design within a single differentiable pipeline. Using sinusoidally activated neural networks to represent layers and toolpaths as implicit fields, our method enables direct evaluation of field values and derivatives at any spatial point, thereby allowing explicit collision avoidance and joint optimization of manufacturing layers and toolpaths. We further investigate how network hyperparameters and objective definitions influence singularity behavior and topology transitions, offering built-in mechanisms for regularization and stability control. The proposed approach is demonstrated on examples in both additive and subtractive manufacturing, validating its generality and effectiveness.

The transition from digital 3D models to physical objects via 3D printing often requires support structures to prevent overhanging features from collapsing during the fabrication process. While current slicing technologies offer advanced support strategies, they focus on post-processing optimizations rather than addressing the underlying need for support-efficient design during the model generation phase. This paper introduces SEG (\textit{\underline{S}upport-\underline{E}ffective \underline{G}eneration}), a novel framework that integrates Direct Preference Optimization with an Offset (ODPO) into the 3D generation pipeline to directly optimize models for minimal support material usage. By incorporating support structure simulation into the training process, SEG encourages the generation of geometries that inherently require fewer supports, thus reducing material waste and production time. We demonstrate SEG's effectiveness through extensive experiments on two benchmark datasets, Thingi10k-Val and GPT-3DP-Val, showing that SEG significantly outperforms baseline models such as TRELLIS, DPO, and DRO in terms of support volume reduction and printability. Qualitative results further reveal that SEG maintains high fidelity to input prompts while minimizing the need for support structures. Our findings highlight the potential of SEG to transform 3D printing by directly optimizing models during the generative process, paving the way for more sustainable and efficient digital fabrication practices.

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With the development of digital twins and smart manufacturing systems, there is an urgent need for real-time distortion field prediction to control defects in metal Additive Manufacturing (AM). However, numerical simulation methods suffer from high computational cost, long run-times that prevent real-time use, while conventional Machine learning (ML) models struggle to extract spatiotemporal features for long-horizon prediction and fail to decouple thermo-mechanical fields. This paper proposes a Physics-informed Neural Operator (PINO) to predict z and y-direction distortion for the future 15 s. Our method, Physics-informed Deep Operator Network-Recurrent Neural Network (PIDeepONet-RNN) employs trunk and branch network to process temperature history and encode distortion fields, respectively, enabling decoupling of thermo-mechanical responses. By incorporating the heat conduction equation as a soft constraint, the model ensures physical consistency and suppresses unphysical artifacts, thereby establishing a more physically consistent mapping between the thermal history and distortion. This is important because such a basis function, grounded in physical laws, provides a robust and interpretable foundation for predictions. The proposed models are trained and tested using datasets generated from experimentally validated Finite Element Method (FEM). Evaluation shows that the model achieves high accuracy, low error accumulation, time efficiency. The max absolute errors in the z and y-directions are as low as 0.9733 mm and 0.2049 mm, respectively. The error distribution shows high errors in the molten pool but low gradient norms in the deposited and key areas. The performance of PINO surrogate model highlights its potential for real-time long-horizon physics field prediction in controlling defects.

Device-to-device variability in experimental noise critically impacts reproducibility, especially in automated, high-throughput systems like additive manufacturing farms. While manageable in small labs, such variability can escalate into serious risks at larger scales, such as architectural 3D printing, where noise may cause structural or economic failures. This contribution presents a noise-aware decision-making algorithm that quantifies and models device-specific noise profiles to manage variability adap-tively. It uses distributional analysis and pairwise divergence metrics with clustering to choose between single-device and robust multi-device Bayesian optimization strategies. Unlike conventional methods that assume homogeneous devices or generic robustness, this framework explicitly leverages inter-device differences to enhance performance, reproducibility, and efficiency. An experimental case study involving three nominally identical 3D printers (same brand, model, and close serial numbers) demonstrates reduced redundancy, lower resource usage, and improved reliability. Overall, this framework establishes a paradigm for precision-and resource-aware optimization in scalable, automated experimental platforms. Introduction Recent advances in automation technologies have revolutionized scientific research, particularly in fields that rely on high-throughput experimentation.

Modern power systems with high penetration of inverter-based resources exhibit complex dynamic behaviors that challenge the scalability and generalizability of traditional stability assessment methods. This paper presents a dynamic recurrent adjacency memory network (DRAMN) that combines physics-informed analysis with deep learning for real-time power system stability forecasting. The framework employs sliding-window dynamic mode decomposition to construct time-varying, multi-layer adjacency matrices from phasor measurement unit and sensor data to capture system dynamics such as modal participation factors, coupling strengths, phase relationships, and spectral energy distributions. As opposed to processing spatial and temporal dependencies separately, DRAMN integrates graph convolution operations directly within recurrent gating mechanisms, enabling simultaneous modeling of evolving dynamics and temporal dependencies. Extensive validations on modified IEEE 9-bus, 39-bus, and a multi-terminal HVDC network demonstrate high performance, achieving 99.85%, 99.90%, and 99.69% average accuracies, respectively, surpassing all tested benchmarks, including classical machine learning algorithms and recent graph-based models. The framework identifies optimal combinations of measurements that reduce feature dimensionality by 82% without performance degradation. Correlation analysis between dominant measurements for small-signal and transient stability events validates generalizability across different stability phenomena. DRAMN achieves state-of-the-art accuracy while providing enhanced interpretability for power system operators, making it suitable for real-time deployment in modern control centers.

Abstract-- Real-world underwater testing for multi-agent autonomy presents substantial financial and engineering challenges. In this work, we introduce the Configurable Underwater Group of Autonomous Robots (CoUGARs) as a low-cost, configurable autonomous-underwater-vehicle (AUV) platform for multi-agent autonomy research. The base design costs less than $3,000 USD (as of May 2025) and is based on commercially-available and 3D-printed parts, enabling quick customization for various sensor payloads and configurations. Our current expanded model is equipped with a doppler velocity log (DVL) and ultra-short-baseline (USBL) acoustic array/transducer to support research on acoustic-based cooperative localization. State estimation, navigation, and acoustic communications software has been developed and deployed using a containerized software stack and is tightly integrated with the HoloOcean simulator . The system was tested both in simulation and via in-situ field trials in Utah lakes and reservoirs. Effective state estimation for underwater robotics is a challenging problem that is actively being addressed in academic circles.

The large-scale integration of renewable energy and power electronic devices has increased the complexity of power system stability, making transient stability assessment more challenging. Conventional methods are limited in both accuracy and computational efficiency. To address these challenges, this paper proposes MoE-GraphSAGE, a graph neural network framework based on the MoE for unified TAS and TVS assessment. The framework leverages GraphSAGE to capture the power grid's spatiotemporal topological features and employs multi-expert networks with a gating mechanism to model distinct instability modes jointly. Experimental results on the IEEE 39-bus system demonstrate that MoE-GraphSAGE achieves superior accuracy and efficiency, offering an effective solution for online multi-task transient stability assessment in complex power systems.