Fast and reliable validation of novel designs in complex physical systems such as batteries is critical to accelerating technological innovation. However, battery research and development remain bottlenecked by the prohibitively high time and energy costs required to evaluate numerous new design candidates, particularly in battery prototyping and life testing. Despite recent progress in data-driven battery lifetime prediction, existing methods require labeled data of target designs to improve accuracy and cannot make reliable predictions until after prototyping, thus falling far short of the efficiency needed to enable rapid feedback for battery design. Here, we introduce Discovery Learning (DL), a scientific machine-learning paradigm that integrates active learning, physics-guided learning, and zero-shot learning into a human-like reasoning loop, drawing inspiration from learning theories in educational psychology. DL can learn from historical battery designs and actively reduce the need for prototyping, thus enabling rapid lifetime evaluation for unobserved material-design combinations without requiring additional data labeling. To test DL, we present 123 industrial-grade large-format lithium-ion pouch cells, spanning eight material-design combinations and diverse cycling protocols. Trained solely on public datasets of small-capacity cylindrical cells, DL achieves 7.2% test error in predicting the average cycle life under unknown device variability. This results in savings of 98% in time and 95% in energy compared to industrial practices. This work highlights the potential of uncovering insights from historical designs to inform and accelerate the development of next-generation battery technologies. DL represents a key advance toward efficient data-driven modeling and helps realize the promise of machine learning for accelerating scientific discovery and engineering innovation.

A South Korean court has handed a 15-year prison sentence to the boss of a lithium battery maker after a deadly fire last year. In June 2024, a blaze at a plant in Hwaseong city, about 45km (28 miles) south of the capital Seoul, killed 23 people, including 18 foreign workers, and injured eight others. The court found the blaze was an anticipated disaster and that Aricell chief executive Park Soon-kwan and other executives had caused the deaths of the workers. It is the longest jail term imposed under the country's industrial safety law, which punishes owners or bosses of firms with at least a year in prison, or fines of up to 1 billion won ($717,000; £530,000), for fatal incidents. Prosecutors had sought a 20-year term, arguing that company executives had made changes to the plant that meant it was difficult for workers to escape the fire.

Accurate battery modeling is essential for reliable state estimation in modern applications, such as predicting the remaining discharge time and remaining discharge energy in battery management systems. Existing approaches face several limitations: model-based methods require a large number of parameters; data-driven methods rely heavily on labeled datasets; and current physics-informed neural networks (PINNs) often lack aging adaptation, or still depend on many parameters, or continuously regenerate states. In this work, we propose SeqBattNet, a discrete-state PINN with built-in aging adaptation for battery modeling, to predict terminal voltage during the discharge process. SeqBattNet consists of two components: (i) an encoder, implemented as the proposed HRM-GRU deep learning module, which generates cycle-specific aging adaptation parameters; and (ii) a decoder, based on the equivalent circuit model (ECM) combined with deep learning, which uses these parameters together with the input current to predict voltage. The model requires only three basic battery parameters and, when trained on data from a single cell, still achieves robust performance. Extensive evaluations across three benchmark datasets (TRI, RT-Batt, and NASA) demonstrate that SeqBattNet significantly outperforms classical sequence models and PINN baselines, achieving consistently lower RMSE while maintaining computational efficiency.

Data-driven models accurately perform early battery prognosis to prevent equipment failure and further safety hazards. Most existing machine learning (ML) models work in offline mode which must consider their retraining post-deployment every time new data distribution is encountered. Hence, there is a need for an online ML approach where the model can adapt to varying distributions. However, existing online incremental multistep forecasts are a great challenge as there is no way to correct the model of its forecasts at the current instance. Also, these methods need to wait for a considerable amount of time to acquire enough streaming data before retraining. In this study, we propose iFSNet (incremental Fast and Slow learning Network) which is a modified version of FSNet for a single-pass mode (sample-by-sample) to achieve multistep forecasting using pseudo targets. It uses a simple linear regressor of the input sequence to extrapolate pseudo future samples (pseudo targets) and calculate the loss from the rest of the forecast and keep updating the model. The model benefits from the associative memory and adaptive structure mechanisms of FSNet, at the same time the model incrementally improves by using pseudo targets. The proposed model achieved 0.00197 RMSE and 0.00154 MAE on datasets with smooth degradation trajectories while it achieved 0.01588 RMSE and 0.01234 MAE on datasets having irregular degradation trajectories with capacity regeneration spikes.

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X-ray Computed Laminography (CL) is essential for non-destructive inspection of plate-like structures in applications such as microchips and composite battery materials, where traditional computed tomography (CT) struggles due to geometric constraints. However, reconstructing high-quality volumes from laminographic projections remains challenging, particularly under highly sparse-view acquisition conditions. In this paper, we propose a reconstruction algorithm, namely LamiGauss, that combines Gaussian Splatting radiative rasterization with a dedicated detector-to-world transformation model incorporating the laminographic tilt angle. LamiGauss leverages an initialization strategy that explicitly filters out common laminographic artifacts from the preliminary reconstruction, preventing redundant Gaussians from being allocated to false structures and thereby concentrating model capacity on representing the genuine object. Our approach effectively optimizes directly from sparse projections, enabling accurate and efficient reconstruction with limited data. Extensive experiments on both synthetic and real datasets demonstrate the effectiveness and superiority of the proposed method over existing techniques. LamiGauss uses only 3$\%$ of full views to achieve superior performance over the iterative method optimized on a full dataset.

The physical and chemical characteristics of cathodes used in batteries are derived from the lithium-ion phosphate cathodes crystalline arrangement, which is pivotal to the overall battery performance. Therefore, the correct prediction of the crystal system is essential to estimate the properties of cathodes. This study applies machine learning classification algorithms for predicting the crystal systems, namely monoclinic, orthorhombic, and triclinic, related to Li P (Mn, Fe, Co, Ni, V) O based Phosphate cathodes. The data used in this work is extracted from the Materials Project. Feature evaluation showed that cathode properties depend on the crystal structure, and optimized classification strategies lead to better predictability. Ensemble machine learning algorithms such as Random Forest, Extremely Randomized Trees, and Gradient Boosting Machines have demonstrated the best predictive capabilities for crystal systems in the Monte Carlo cross-validation test. Additionally, sequential forward selection (SFS) is performed to identify the most critical features influencing the prediction accuracy for different machine learning models, with Volume, Band gap, and Sites as input features ensemble machine learning algorithms such as Random Forest (80.69%), Extremely Randomized Tree (78.96%), and Gradient Boosting Machine (80.40%) approaches lead to the maximum accuracy towards crystallographic classification with stability and the predicted materials can be the potential cathode materials for lithium ion batteries.

Lithium (Li) batteries have emerged as a dominant energy storage solution due to their exceptional energy density, prolonged cycle life, fast charging capability, and adaptability across diverse applications, including electric vehicles, renewable energy systems, and portable electronics [1, 2, 3]. However, their performance inevitably degrades with time driven by repeated charge and discharge cycles, temperature fluctuations, and ageing effects [4, 5]. This degradation not only reduces battery efficiency and reliability but also poses significant safety risks, particularly in high-demand applications where performance consistency is critical [6], [7]. As a result, accurate estimation of the State of Health (SOH) is essential to ensure the longevity and safe operation of Li batteries. SOH is a key indicator of the remaining capacity and functional integrity of a battery relative to its initial state. It encompasses key variables such as voltage, current, temperature, and other factors that influence battery performance.